Pearson Education Ltd · RQF Level 5

Pearson BTEC Level 5 Higher National Diploma in Automotive Engineering

You don’t just earn this. You learn to use it, one-to-one, on your own real work.

  • LevelRQF Level 5
  • Total credits240
  • Guided learning960 hours
  • Units in this qualification55

Awarded by Pearson Education Ltd · on the Ofqual register

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What you’ll learn

What each unit actually teaches you to do

BTEC Higher Nationals provide specialist learning at Levels 4 and 5 in over 40 subjects, offering a cost-effective, vocational pathway to higher education.

These are the units Pearson Education Ltd registers against this qualification. It is a catalogue, not a syllabus. Which of them you take depends on the combination the qualification requires, and that is set by the awarding body rather than by us. Every unit here is regulated, and every one you earn is yours to keep.

Advanced ManufacturingReal unit · Pearson Education Ltd
You'll examine advanced manufacturing processes, including additive manufacturing, laser cutting, robotics, and automation. The unit covers the application and comparison of technologies and the analysis of existing products to propose process improvements.

What you'll be able to do

  • Examine a range of advanced manufacturing processes.
  • Examine the effective application of advanced manufacturing processes.
  • Contrast advanced manufacturing technologies to determine their appropriateness for a specific application.
  • Contrast advanced manufacturing technologies to determine their appropriateness for a specific process.
  • Analyse an existing manufactured product and its associated process to introduce proposals for possible improvements.
  • Base proposals for improvement on the introduction of advanced manufacturing technologies.
  • Evaluate the concept of the next industrial revolution to determine the impact on manufacturers.
  • Evaluate the concept of the next industrial revolution to determine the impact on the consumer.
Automotive AerodynamicsReal unit · Pearson Education Ltd
It teaches you to discuss automotive aerodynamic design principles and examine vehicle aerodynamic subsystems. You'll analyse designs for functional improvement and design aerodynamic systems tested against performance criteria.

What you'll be able to do

  • Discuss the fundamental principles of automotive aerodynamic design.
  • Examine various vehicle designs and their aerodynamic subsystems.
  • Evaluate the effectiveness of different aerodynamic subsystems.
  • Analyse aerodynamic designs to formulate informed recommendations for improvement of functional purpose.
  • Design an aerodynamic system, ensuring it meets specified performance criteria.
  • Perform testing of the designed aerodynamic system against established industry benchmarks.
Automotive CombustionReal unit · Pearson Education Ltd
It teaches you to investigate engine design features and air–fuel delivery methods to optimise combustion and performance. You'll explain combustion chemistry principles and assess the impact of combustion on engine efficiency and emissions.

What you'll be able to do

  • Investigate the use of engine design features and air–fuel delivery methods to optimise combustion and engine performance, considering factors such as compression ratio, valve timing, and fuel injection strategies.
  • Explain combustion principles in terms of combustion chemistry and in relation to efficiency variables, including stoichiometry, flame propagation, and heat transfer.
  • Assess the effect of combustion on performance results and serviceability of combustion related systems, including exhaust emissions, engine wear, and fuel consumption.
  • Discuss regulations and professional standards relevant to combustion engines in the automotive sector, including emissions standards, safety regulations, and industry best practices.
Automotive FundamentalsReal unit · Pearson Education Ltd
It teaches you to review automotive vehicle design principles related to chassis systems and crash structures, apply engineering principles to suspension, steering, and braking problems, and describe vehicle propulsion and transmission operations.

What you'll be able to do

  • Review automotive vehicle design and principles with regards to chassis systems and crash structures, considering safety and performance aspects.
  • Apply engineering principles to solve real-world automotive engineering problems with regards to suspension, steering, and braking systems.
  • Describe the function and operation of vehicle propulsion systems, including internal combustion engines, electric motors, and hybrid systems.
  • Discuss an appropriate electronic system for an automotive powertrain, considering control, monitoring, and optimisation functions.
Automotive Incident InvestigationReal unit · Pearson Education Ltd
You'll examine site investigation activities and vehicle examination procedures following automotive incidents. The unit covers evidence interpretation to determine causes and analyses how investigations contribute to improving road user safety.

What you'll be able to do

  • Examine site investigation activities that are carried out following an automotive incident
  • Explore the procedures used to examine vehicles following an automotive incident
  • Assess how evidence captured following an automotive incident can be interpreted to determine the cause
  • Analyse how incident investigations can improve safety for road users
Automotive Structures and MaterialsReal unit · Pearson Education Ltd
You'll study automotive structures and materials, including their properties, limitations, and relevant regulations. They will assess safety and crashworthiness and analyse structural and material requirements based on automotive system functions.

What you'll be able to do

  • Discuss automotive structures and materials, including structural form and function, material properties and limitations, and regulation and control
  • Assess automotive structures and materials for safety and crashworthiness
  • Analyse automotive system structural and material requirements based on their intended function and purpose
  • Design an automotive structure by selecting appropriate materials with testing against industry benchmarks
Automotive Workshop PracticesReal unit · Pearson Education Ltd
It teaches you to implement health and safety protocols in automotive workshops, including those specific to hybrid and electric vehicles. You'll also discuss environmental impacts and understand relevant regulatory requirements and standards.

What you'll be able to do

  • Implement effective health and safety protocols and practices in the workshop to ensure a safe working environment.
  • Apply safety protocols and procedures specific to hybrid and electric vehicles to mitigate risks associated with high voltage systems.
  • Discuss the environmental impact of automotive workshop activities, including waste management and pollution control.
  • Determine relevant regulatory requirements and standards governing local automotive workshop operations to ensure compliance.
Computational Modelling in Virtual EngineeringReal unit · Pearson Education Ltd
You'll explore the capabilities and limitations of computational models in virtual engineering, develop finite element models to address structural issues, and perform computational fluid dynamics simulations to evaluate fluid flow and thermal characteristics.

What you'll be able to do

  • Explore the capabilities and limitations of computer-based models in meeting design fundamentals and their use in solving problems in engineering, considering their accuracy and applicability.
  • Develop finite element model(s) in order to find and solve potential structural or performance issues, optimising designs for improved performance.
  • Perform CFD simulations to evaluate pressure and velocity distributions within an engineering setting, analysing fluid flow characteristics.
  • Discuss faults in the application of simulation techniques to evaluate the modelling method and data accuracy, ensuring reliable and valid results.
Computer Aided Design and Manufacture (CAD/CAM)Real unit · Pearson Education Ltd
You'll apply CAD/CAM principles to manufacturing by preparing 3D solid models, generating manufacturing simulations using CAM software, and producing dimensionally accurate components on CNC or additive manufacturing machines.

What you'll be able to do

  • Describe the key principles of manufacturing using a CAD/CAM system.
  • Prepare 3D solid models of a component suitable for transfer into a CAM system.
  • Use CAM software to generate manufacturing simulations of a component.
  • Produce a dimensionally accurate component on a CNC/AM machine using a CAD/CAM system.
Electric Vehicle Battery ManufactureReal unit · Pearson Education Ltd
This unit covers health and safety regulations, protocols, and personnel responsibilities in electric vehicle battery manufacture. You'll discuss environmental impacts, sustainability considerations, and the fundamentals of battery technology relevant to hybrid and electric vehicles.

What you'll be able to do

  • Explore health and safety regulations, protocols, and personnel responsibilities related to hybrid and electric vehicle battery technology.
  • Discuss the impact on the environment and the viability of a sustainable future with hybrid electric vehicles and current automotive applications, considering environmental concerns and benefits.
  • Explore the fundamentals of battery technology and design for electric vehicle applications, including battery types, characteristics, and management systems.
  • Evaluate the battery manufacturing process and safe working practices, considering quality control and safety measures.
Electrical Systems and Fault FindingReal unit · Pearson Education Ltd
You'll investigate the construction, applications, and potential faults of electrical systems, motors, and generators. The unit includes fault-finding methodologies and analysis of diagnostics within various electrical circuits and systems.

What you'll be able to do

  • Investigate the key constructional features and applications of electrical systems, including identification and resolution of potential faults.
  • Examine the types, applications, and common fault-finding methodologies of electrical motors and generators.
  • Analyse potential faults and fault diagnostics in the various types of lighting circuits available in the industry by assessing their practical application.
  • Discuss the operating characteristics of electrical safety components including evaluation of their effectiveness through fault-finding techniques.
Engine and Vehicle Design PerformanceReal unit · Pearson Education Ltd
You'll demonstrate proficiency in engine design principles to optimise performance, efficiency, and reliability. The unit analyses the relationship between engine characteristics and vehicle dynamics, including the use of simulation and 1D software tools for design optimisation.

What you'll be able to do

  • Demonstrate proficiency in applying engine design principles to optimise engine performance.
  • Demonstrate proficiency in applying engine design principles to optimise engine efficiency.
  • Demonstrate proficiency in applying engine design principles to optimise engine reliability.
  • Analyse the relationship between engine characteristics and vehicle dynamics to optimise overall vehicle performance.
  • Analyse the relationship between engine characteristics and vehicle dynamics to optimise vehicle drivability.
  • Utilise simulation software tools to model engine performance under various operating conditions.
  • Utilise 1D software tools to analyse engine performance under various operating conditions.
  • Integrate theoretical knowledge with practical skills to design engines for peak performance and efficiency.
  • Integrate theoretical knowledge with practical skills to simulate engines for peak performance and efficiency.
  • Integrate theoretical knowledge with practical skills to optimise engines for peak performance and efficiency.
  • Integrate theoretical knowledge with practical skills to design vehicles for peak performance and efficiency.
  • Integrate theoretical knowledge with practical skills to simulate vehicles for peak performance and efficiency.
  • Integrate theoretical knowledge with practical skills to optimise vehicles for peak performance and efficiency.
Engineering DesignReal unit · Pearson Education Ltd
You'll plan engineering design solutions based on stakeholder briefs, formulate technical options, and prepare industry-standard design reports. The unit includes managing design processes with consideration of objectives, constraints, and acceptance criteria.

What you'll be able to do

  • Plan a design solution in response to a stakeholder’s design brief and requirements, considering factors such as functionality, performance, and cost.
  • Prepare an engineering design specification based on the stakeholder's brief, clearly defining the design objectives, constraints, and acceptance criteria.
  • Formulate possible technical solutions to address the student-prepared design specification, exploring different approaches and technologies.
  • Evaluate the feasibility and suitability of each technical solution, considering factors such as technical risk, resource availability, and environmental impact.
  • Prepare an industry-standard engineering technical design report, documenting the design process, technical solutions, and evaluation results.
  • Present to an audience a design solution based on the design report, effectively communicating the design rationale, key features, and expected benefits.
  • Evaluate the design solution based on feedback from the audience and the original design specification, identifying areas for improvement and further development.
  • Evaluate the presentation based on audience engagement, clarity of communication, and effectiveness in conveying the design solution.
Engineering MathematicsReal unit · Pearson Education Ltd
This unit develops learners' ability to apply mathematical methods such as algebra, trigonometry, and geometry to engineering and manufacturing problems. You'll also investigate statistical and probability techniques to organise, interpret, and present data effectively.

What you'll be able to do

  • Apply a variety of mathematical methods to a range of engineering sector problems.
  • Apply a variety of mathematical methods to a range of manufacturing sector problems.
  • Investigate applications of statistical techniques to interpret data.
  • Investigate applications of statistical techniques to organise data.
  • Investigate applications of statistical techniques to present data.
  • Investigate applications of probability techniques to interpret data.
  • Investigate applications of probability techniques to organise data.
  • Investigate applications of probability techniques to present data.
  • Use analytical methods for solving engineering sector problems by relating sinusoidal wave and vector functions to their respective applications.
  • Use analytical methods for solving manufacturing sector problems by relating sinusoidal wave and vector functions to their respective applications.
  • Use computational methods for solving engineering sector problems by relating sinusoidal wave and vector functions to their respective applications.
  • Use computational methods for solving manufacturing sector problems by relating sinusoidal wave and vector functions to their respective applications.
  • Examine how differential calculus can be used to solve engineering sector problems.
  • Examine how differential calculus can be used to solve manufacturing sector problems.
  • Examine how integral calculus can be used to solve engineering sector problems.
  • Examine how integral calculus can be used to solve manufacturing sector problems.
Engineering Mechanics and MaterialsReal unit · Pearson Education Ltd
This unit provides learners with a comprehensive understanding of engineering materials and mechanics, covering atomic structures, bonding, microstructures, mechanical properties, and performance assessment using key indicators and established databases.

What you'll be able to do

  • Describe the fundamental structures of common engineering materials.
  • Identify the most important properties of engineering materials.
  • Assess the performance of engineering materials using key indicators.
  • Assess the performance of engineering materials considering materials constraints.
  • Assess the performance of engineering materials using established database resources.
  • Calculate solutions to problems within static mechanical systems, with consideration of constraints on performance.
  • Calculate solutions to problems within dynamic mechanical systems, with consideration of constraints on performance.
Engineering ProjectReal unit · Pearson Education Ltd
It teaches you to identify and select an engineering-based project aligned with national and international regulatory and ethical frameworks. You'll plan the project using project management software and implement the plan, including producing technical engineering documentation.

What you'll be able to do

  • Identify an engineering-based project in line with national engineering regulatory frameworks.
  • Identify an engineering-based project in line with international engineering regulatory frameworks.
  • Identify an engineering-based project in line with national engineering ethical frameworks.
  • Identify an engineering-based project in line with international engineering ethical frameworks.
  • Plan an engineering-based project using project management software.
  • Plan an engineering-based project using project management tools.
  • Plan an engineering-based project using project management techniques.
  • Implement the project plan to include the production of a technical engineering report.
  • Present the engineering-based project.
  • Reflect on the project outcomes.
Engineering Science IReal unit · Pearson Education Ltd
This unit provides learners with foundational knowledge in engineering science, including quantitative and qualitative data analysis. You'll explore mechanical systems, material properties, and applications of electrical circuit and electromagnetic principles.

What you'll be able to do

  • Examine scientific data using quantitative methods
  • Examine scientific data using qualitative methods
  • Apply the fundamentals of mechanical engineering systems
  • Explore the characteristics of engineering materials
  • Explore the properties of engineering materials
  • Analyse applications of A.C. circuit theorems
  • Analyse applications of D.C. circuit theorems
  • Analyse applications of electromagnetic principles
  • Analyse applications of electromagnetic properties
Fluid MechanicsReal unit · Pearson Education Ltd
You'll analyse the behaviour of static and dynamic fluid systems, including pressure, buoyancy, viscosity, and flow parametres. The unit also covers the principles and efficiencies of hydraulic machines.

What you'll be able to do

  • Determine the behavioural characteristics of static fluid systems, including pressure and buoyancy
  • Examine the operating principles of viscosity measuring devices
  • Examine the limitations of viscosity measuring devices
  • Investigate dynamic fluid parameters of real fluid flow, including velocity and turbulence
  • Explore the operating principles of hydraulic machines, such as pumps and turbines
  • Evaluate the efficiencies of hydraulic machines in different applications
Fundamentals of Thermodynamics and Heat TransferReal unit · Pearson Education Ltd
It teaches you to investigate fundamental thermodynamic systems and their properties, apply the Steady Flow Energy Equation for system analysis, determine heat engine performance, and examine heat transfer principles in industrial applications.

What you'll be able to do

  • Investigate fundamental thermodynamic systems and their properties.
  • Apply the Steady Flow Energy Equation for analysis of thermodynamic systems.
  • Determine the performance of heat engines.
  • Examine the principles of heat transfer applied to industrial applications.
Further Engineering MathematicsReal unit · Pearson Education Ltd
You'll apply number theory in practical engineering and manufacturing situations, solve systems of linear equations using matrix methods, and approximate solutions using graphical and numerical techniques relevant to sector applications.

What you'll be able to do

  • Use applications of number theory in practical engineering situations.
  • Use applications of number theory in practical manufacturing situations.
  • Solve systems of linear equations relevant to engineering sector applications using matrix methods.
  • Solve systems of linear equations relevant to manufacturing sector applications using matrix methods.
  • Approximate solutions of contextualised examples with graphical methods.
  • Approximate solutions of contextualised examples with numerical methods.
  • Review models of engineering systems using ordinary differential equations.
  • Review models of manufacturing systems using ordinary differential equations.
Further Hybrid and Electric Vehicle TechnologiesReal unit · Pearson Education Ltd
You'll evaluate design safety standards, legislation, and safe working practices for hybrid and electric vehicles. The unit also investigates electrical distribution system requirements and electric vehicle diagnostic architectures.

What you'll be able to do

  • Evaluate use cases directly relevant to design safety standards, regulation and working practices in regards to hybrid and electric vehicles, considering relevant legislation and industry best practices.
  • Investigate the constructional and communicational requirements of electrical distribution systems in hybrid and electric vehicles, including wiring harnesses, connectors, and communication protocols.
  • Determine electric vehicle diagnostic architecture to support customer and factory diagnostic functions, considering the diagnostic tools, data logging, and fault code analysis.
  • Evaluate motor and battery technology and architecture for hybrid and electric vehicles to meet associated manufacturing system requirements, considering performance, efficiency, and cost.
Further Industrial Digitalisation Technologies for EngineersReal unit · Pearson Education Ltd
You'll discuss digital manufacturing systems and their integration within smart factories, investigate applications of smart technologies in engineering, and examine data science, cyber security, and machine learning principles for operational efficiency.

What you'll be able to do

  • Discuss digital manufacturing systems and how they enable successful integration within a smart factory
  • Investigate potential applications for the integration of smart technologies within the engineering industry
  • Examine the principles of data science and cyber security and how the implementation of machine learning contributes to operational efficiency
  • Apply a deep-learning model for an industrial application
Further Motorcycle EngineeringReal unit · Pearson Education Ltd
It teaches you to analyse dynamic forces acting on motorcycles during use, assess design geometry considerations, evaluate motive power, and examine key motorcycle systems affecting stability and handling.

What you'll be able to do

  • Analyse the dynamic forces encountered by a motorcycle during normal operational use.
  • Assess the design geometry and considerations relevant to a variety of motorcycle types.
  • Evaluate the motive power systems employed in motorcycles, considering different engine configurations and technologies.
  • Analyse the main aspects of motorcycle systems, including braking, suspension, and control systems.
Further ThermodynamicsReal unit · Pearson Education Ltd
This unit covers the evaluation of heat pumps and refrigeration systems, including their performance and environmental impact, alongside the review of industrial compressors. You'll also determine steam plant parametres and examine gas turbine operation and efficiency.

What you'll be able to do

  • Evaluate the performance and operation of heat pumps and refrigeration systems
  • Review the applications and efficiency of industrial compressors
  • Determine steam plant parameters and characteristics using charts and/or tables
  • Examine the operation of gas turbines and assess their efficiency
Heavy Vehicles IReal unit · Pearson Education Ltd
This unit examines heavy vehicle chassis and suspension designs, materials, and operational characteristics. You'll explore engine, transmission, braking, and steering systems used in heavy vehicles and their functional interrelations.

What you'll be able to do

  • Examine the designs of heavy vehicle chassis and suspension systems, considering their construction, materials, and operational characteristics.
  • Explore the engine and transmission systems used in heavy vehicles, including their components, operation, and maintenance requirements.
  • Examine the braking systems used in heavy vehicles, analysing their design, function, and safety features.
  • Investigate the steering systems of heavy vehicles, considering their mechanics, control systems, and impact on vehicle handling.
Heavy Vehicles IIReal unit · Pearson Education Ltd
You'll investigate heavy vehicle chassis design principles and layouts, engine and clutch system operations, braking systems, and suspension. The unit covers assessment of component functions and design considerations for heavy vehicles.

What you'll be able to do

  • Investigate the fundamental design principles and layouts of heavy vehicle chassis.
  • Explore and explain the operating principles of heavy vehicle engine systems.
  • Explore and explain the operating principles of heavy vehicle clutch systems.
  • Assess the application of heavy vehicle braking systems in different operational contexts.
  • Assess the operation of heavy vehicle braking systems in different operational contexts.
  • Investigate the design and functionality of various heavy vehicle suspension systems.
Hybrid and Electric Vehicle TechnologiesReal unit · Pearson Education Ltd
You'll explore hybrid and electric vehicle technologies, industry trends, requirements, and compliance standards. The unit includes assessment of vehicle architectural features and evaluation of prototype designs to identify and rectify system faults.

What you'll be able to do

  • Explore hybrid and electric vehicle technologies, trends, industry requirements, and compliance standards.
  • Assess the architectural features of hybrid and electric vehicles against the key principles and technological requirements, considering different vehicle configurations and systems.
  • Evaluate the design developed for a hybrid or electric vehicle prototype system through implementation of established engineering principles and practices.
  • Rectify a hybrid or electric vehicle system fault or failure as a follow up to the diagnosis, using industry methods and equipment.
Hydrogen in Automotive EngineeringReal unit · Pearson Education Ltd
This unit examines hydrogen as a fuel for vehicles, covering fuel cell technology and internal combustion engine applications. You'll explore the scientific principles of hydrogen fuel and assess infrastructure requirements for its adoption.

What you'll be able to do

  • Examine the use of hydrogen as a fuel type for different types of vehicle and machine, considering fuel cell technology and internal combustion engine applications.
  • Explore the scientific principles associated with hydrogen as a fuel source, including its production, storage, and combustion characteristics.
  • Assess the infrastructure requirements required to develop hydrogen as a viable fuel source for vehicles and machines, including production facilities, distribution networks, and refuelling stations.
  • Analyse how hydrogen can contribute towards achieving net-zero targets, considering its environmental impact and potential for decarbonising the transport sector.
Industrial Digitalisation Technologies for EngineersReal unit · Pearson Education Ltd
You'll investigate IT infrastructure, networks, and the Industrial Internet of Things (IIoT) in the context of Industry 4.0 and beyond. The unit examines emerging engineering technologies and analyses machine learning applications for smart manufacturing.

What you'll be able to do

  • Investigate IT Infrastructure when transitioning to Industry 4.0 and beyond
  • Investigate networks when transitioning to Industry 4.0 and beyond
  • Investigate Industrial Internet of Things (IIoT) when transitioning to Industry 4.0 and beyond
  • Examine emerging technologies in engineering for the transition to smart manufacturing of future industries
  • Analyse the operation of machine learning to enhance engineering problem identification and solution efficiency
  • Analyse the application of machine learning to enhance engineering problem identification and solution efficiency
  • Analyse the operation of artificial intelligence to enhance engineering problem identification and solution efficiency
  • Analyse the application of artificial intelligence to enhance engineering problem identification and solution efficiency
  • Discuss the role of immersive technologies for developing improved design processes in computer-sided engineering software
  • Discuss the influence of immersive technologies for developing improved design processes in computer-sided engineering software
Lean ManufacturingReal unit · Pearson Education Ltd
This unit covers the core principles of lean manufacturing, examining how lean production systems contribute to business success. You'll evaluate the application of lean approaches in modern manufacturing and specify various process improvement tools used within lean manufacturing.

What you'll be able to do

  • Examine the common principles of lean manufacturing and analyse how the implementation of a lean production system contributes to business success.
  • Evaluate the lean approach and its application to the modern manufacturing environment, considering its benefits and limitations.
  • Specify a range of process improvement tools used within lean manufacturing, explaining their purpose and application.
  • Demonstrate effective communication skills in order to lead the process of continuous improvement across an organisation, ensuring engagement and collaboration.
Lean Six Sigma for Engineers (leading to Black Belt)Real unit · Pearson Education Ltd
You'll apply advanced Lean and Six Sigma principles and tools to identify and deliver process improvements aligned with business goals. The unit covers complex Lean methodologies to evaluate and implement continuous improvement opportunities within engineering contexts.

What you'll be able to do

  • Apply technical expertise in advanced Lean principles to enable identification and delivery of improvement opportunities aligned to key business goals.
  • Apply technical expertise in complex Lean principles to enable identification and delivery of improvement opportunities aligned to key business goals.
  • Apply technical expertise in advanced Six Sigma principles to enable identification and delivery of improvement opportunities aligned to key business goals.
  • Apply technical expertise in complex Six Sigma principles to enable identification and delivery of improvement opportunities aligned to key business goals.
  • Apply technical expertise in advanced Lean tools to enable identification and delivery of improvement opportunities aligned to key business goals.
  • Apply technical expertise in complex Lean tools to enable identification and delivery of improvement opportunities aligned to key business goals.
  • Apply technical expertise in advanced Six Sigma tools to enable identification and delivery of improvement opportunities aligned to key business goals.
  • Apply technical expertise in complex Six Sigma tools to enable identification and delivery of improvement opportunities aligned to key business goals.
  • Evaluate business requirements in relation to the strategic deployment of continuous improvement in the business.
  • Evaluate commercial requirements in relation to the strategic deployment of continuous improvement in the business.
  • Evaluate customer requirements in relation to the strategic deployment of continuous improvement in the business.
  • Apply advanced statistical analysis tools to determine process capability.
  • Apply advanced statistical analysis tools to conduct hypothesis testing.
  • Develop Lean Six Sigma Yellow Belts through training in the principles of Lean Six Sigma thinking.
  • Develop Lean Six Sigma Yellow Belts through training in Lean tools.
  • Develop Lean Six Sigma Yellow Belts through coaching in the principles of Lean Six Sigma thinking.
  • Develop Lean Six Sigma Yellow Belts through coaching in Lean tools.
  • Develop Lean Six Sigma Green Belts through training in the principles of Lean Six Sigma thinking.
  • Develop Lean Six Sigma Green Belts through training in Lean tools.
  • Develop Lean Six Sigma Green Belts through coaching in the principles of Lean Six Sigma thinking.
  • Develop Lean Six Sigma Green Belts through coaching in Lean tools.
Lean Six Sigma for Engineers (leading to Green Belt)Real unit · Pearson Education Ltd
This unit equips learners to apply Lean Six Sigma methodologies, specifically the DMAIC approach, to problem-solving in engineering contexts. You'll analyse customer needs, process conditions, and apply analytical tools to improve business performance.

What you'll be able to do

  • Apply a step-by-step approach to problem solving in order to improve performance and business metrics for a given scenario
  • Analyse customer needs for project scoping in the business
  • Analyse existing process conditions for project scoping in the business
  • Analyse required target performance for project scoping in the business
  • Apply analytical tools including process capability studies to determine root cause(s) enabling the process to be improved
  • Apply analytical tools including 5-Whys analysis to determine root cause(s) enabling the process to be improved
  • Complete an improvement project by implementing countermeasures with due regards to compliance in line with the set targets
Managing a Professional Engineering ProjectReal unit · Pearson Education Ltd
You'll select and manage a professional engineering or manufacturing project to address an identified problem. They will conduct planned activities to generate outcomes, produce a detailed project report analysing results, and present their findings effectively.

What you'll be able to do

  • Select a project that will provide a viable solution to a clearly identified engineering or manufacturing problem.
  • Conduct planned project activities in a systematic manner to generate tangible outcomes that contribute to a solution for the identified engineering or manufacturing problem.
  • Produce a comprehensive project report that analyses the outcomes of each of the project processes and stages, demonstrating critical evaluation.
  • Present the project report effectively, drawing well-supported conclusions on the overall outcomes and impact of the project.
Manufacturing Systems EngineeringReal unit · Pearson Education Ltd
This unit describes manufacturing systems engineering principles and their application to system design and enhancement. You'll use analysis tools, such as value stream mapping, to evaluate manufacturing system effectiveness and develop improvement proposals.

What you'll be able to do

  • Describe the principles of manufacturing system engineering.
  • Explain the relevance of manufacturing system engineering principles to the design of manufacturing systems.
  • Explain the relevance of manufacturing system engineering principles to the enhancement of manufacturing systems.
  • Use a range of analysis tools to determine the effectiveness of a manufacturing system.
  • Use a range of analysis tools to determine the efficiency of a manufacturing system.
  • Develop an appropriate future state for a manufacturing system using value stream mapping.
  • Outline the impact of different production planning approaches on the effectiveness of a manufacturing system.
  • Define the responsibilities of manufacturing systems engineering.
  • Review how manufacturing systems engineering enables successful organisations to remain competitive.
Motorcycle EngineeringReal unit · Pearson Education Ltd
This unit provides learners with an understanding of motorcycle engineering principles, including dynamic forces, design geometry, motive power, and key systems such as chassis, suspension, and braking. You'll analyse the effects of these factors on motorcycle handling and stability.

What you'll be able to do

  • Define the dynamic forces that are encountered by a motorcycle during operation.
  • Discuss the design geometry of a variety of motorcycles, considering different types and purposes.
  • Demonstrate knowledge of the motive power of motorcycles, including engine types and power delivery systems.
  • Examine the key aspects of motorcycle engineering, including chassis design, suspension, and braking systems.
Motorsport Workshop PracticesReal unit · Pearson Education Ltd
You'll learn to perform routine maintenance and inspections on motorsport vehicles, apply diagnostic techniques, and understand vehicle set-up principles. The unit emphasises health and safety practices within motorsport workshop environments.

What you'll be able to do

  • Conduct routine maintenance tasks on motorsport vehicles
  • Conduct inspection tasks on motorsport vehicles
  • Apply diagnostic techniques to solve mechanical issues efficiently
  • Use specialised tools and equipment to solve mechanical issues efficiently
  • Develop knowledge of motorsport vehicle set-up principles
  • Develop knowledge of different track layouts
  • Implement health and safety protocols in the workshop
  • Implement health and safety procedures in the workshop
Motorsport Workshop Preparation and InspectionReal unit · Pearson Education Ltd
This unit develops learners' skills in motorsport vehicle set-up and development, data analysis for performance optimisation, and comprehensive vehicle inspections to ensure reliability and safety in competitive motorsport environments.

What you'll be able to do

  • Optimise vehicle performance by developing skills in motorsport vehicle set-up and development
  • Utilise data analysis techniques to optimise motorsport vehicle performance and minimise lap times, to gain a competitive edge in motorsport competitions
  • Demonstrate the ability to conduct comprehensive inspections of motorsport vehicle components and potential issues to ensure the reliability and safety of motorsport vehicles for competition
  • Demonstrate preparation, inspection practices and adherence to higher standards of performance and reliability in motorsport engineering
Net Zero Energy Technologies I: Systems and DemandReal unit · Pearson Education Ltd
You'll study the fundamentals of energy systems, including supply, demand, and infrastructure. They will explain how key Net Zero energy technologies operate across various sectors and analyse their suitability for decarbonising energy demand in different geographical contexts.

What you'll be able to do

  • Discuss the fundamentals of energy systems, demarcating supply.
  • Discuss the fundamentals of energy systems, demarcating demand.
  • Discuss the fundamentals of energy systems, demarcating energy system infrastructure.
  • Explain how key Net Zero energy technologies work across key sectors of energy demand.
  • Analyse the suitability of different energy technologies in decarbonising energy demand in given geographical contexts.
  • Analyse the suitability of different energy technologies in decarbonising energy demand in given socio-economic contexts.
Net Zero Energy Technologies II: Infrastructure and PathwaysReal unit · Pearson Education Ltd
This unit explores changes required in energy system infrastructure to achieve Net Zero targets. You'll evaluate infrastructure suitability in different contexts and analyse the construction of Net Zero pathways for diverse energy systems.

What you'll be able to do

  • Explore key changes to energy system infrastructure required for Net Zero.
  • Evaluate the suitability of different energy system infrastructure in meeting Net Zero targets in given geographical and socio-economic contexts.
  • Analyse how Net Zero pathways are constructed for energy systems of various geographical and socio-economic contexts.
  • Critically compare alternative Net Zero pathways for a given energy system.
Powertrain and Hybrid VehiclesReal unit · Pearson Education Ltd
This unit provides learners with knowledge of hybrid vehicle powertrains, focusing on the design and function of electric motors, generators, energy storage, and drive systems. You'll explore transmission systems and recent developments in hybrid powertrain technology.

What you'll be able to do

  • Examine the design and function of power and drive systems in hybrid vehicles, including electric motors, generators, and energy storage systems.
  • Explore the construction and operation of hybrid vehicle drive systems, including parallel, series, and power-split configurations.
  • Explore the design and operation of hybrid vehicle transmission systems and subsystems, including gearboxes, differentials, and electronic control units.
  • Analyse developments in hybrid vehicle powertrain subsystems and their contribution to more efficient vehicles using a first principles approach, considering factors such as fuel consumption and emissions.
Professional Engineering ManagementReal unit · Pearson Education Ltd
You'll evaluate risk management theories and practices in engineering and manufacturing projects. The unit includes producing sector-specific service delivery plans and developing leadership and communication skills within professional engineering contexts.

What you'll be able to do

  • Evaluate risk management theories and practices employed in engineering/manufacturing projects
  • Produce an engineering/manufacturing services delivery plan that meets the requirements of a sector-specific organisation
  • Develop effective leadership, individual and group communication skills
  • Demonstrate personal commitment to professional standards and obligations to society, the engineering profession, and the environment
Professional Engineering PracticeReal unit · Pearson Education Ltd
This unit provides learners with knowledge of professional engineering roles, responsibilities, and competences, including regulatory, legislative, and ethical frameworks. It also covers communication, teamwork, and leadership in professional engineering practice.

What you'll be able to do

  • Determine the roles, responsibilities and competences required of a professional engineer.
  • Describe the regulatory frameworks that govern the work of the professional engineer.
  • Describe the legislative frameworks that govern the work of the professional engineer.
  • Describe the ethical frameworks that govern the work of the professional engineer.
  • Review the roles of communication in the development of professional engineers.
  • Review the roles of team working in the development of professional engineers.
  • Review the roles of leadership in the development of professional engineers.
  • Discuss how professional engineers can develop holistic approaches to the sustainability of manufacturing processes.
Programming for EngineersReal unit · Pearson Education Ltd
You'll study software evolution and development methodologies relevant to engineering applications. They will design, implement, and test programming solutions to engineering problems, ensuring maintainability and scalability.

What you'll be able to do

  • Discuss key aspects of software evolution and development in the context of engineering applications
  • Design a programming solution for an engineering problem, considering relevant constraints and requirements
  • Implement a programming solution for an engineering problem using appropriate programming languages and tools
  • Perform testing of the programming solution to meet defined requirements and to ensure high quality outputs
Race Car Design and ManufacturingReal unit · Pearson Education Ltd
This unit covers fundamental race car design principles, including aerodynamics, weight distribution, and suspension geometry. You'll translate design concepts into prototypes using advanced manufacturing technologies and select appropriate materials.

What you'll be able to do

  • Demonstrate the fundamental principles of race car design
  • Demonstrate the ability to translate design concepts into physical prototypes by describing state-of-the-art manufacturing technologies
  • Demonstrate the ability to translate design concepts into production-ready components by describing state-of-the-art manufacturing technologies
  • Demonstrate the ability to translate design concepts into physical prototypes through appropriate selection of materials
  • Demonstrate the ability to translate design concepts into production-ready components through appropriate selection of materials
  • Implement effective safety measures and features in race car designs without compromising performance or agility on the track
  • Apply theoretical knowledge to design concepts for a race car design
  • Apply theoretical knowledge to manufacturing processes for a race car design
  • Apply theoretical knowledge to safety considerations for a race car design
Research ProjectReal unit · Pearson Education Ltd
You'll conduct preliminary stages of an engineering research project, including defining a research question, litreature review, and project planning. The unit covers analytical techniques and reflection on the research experience's impact.

What you'll be able to do

  • Conduct the preliminary stages involved in the creation of an engineering research project.
  • Examine the analytical techniques used to work on all stages of the project.
  • Examine the strategies required to overcome the challenges involved in a research project.
  • Reflect on the impact the research experience could have in enhancing personal performance within an engineering context.
  • Reflect on the impact the research experience could have in enhancing group performance within an engineering context.
  • Explore the communication approach used for the preparation of the research project’s outcomes.
  • Explore the communication approach used for the presentation of the research project’s outcomes.
Sensors and AutomationReal unit · Pearson Education Ltd
This unit explores computer control systems in feedback configurations and examines various sensors and actuators used in automation. You'll develop skills in programming PLC-based controllers and investigate the PROFINET standard and data analysis techniques.

What you'll be able to do

  • Explore computer control in a feedback configuration, analysing its components and operation.
  • Examine different types of sensors and actuators used for automation, considering their characteristics and applications.
  • Demonstrate design and implementation skills in programming PLC-based controllers to achieve specific automation tasks.
  • Investigate the PROFINET standard, its operation, and data analysis techniques used in industrial automation systems.
SustainabilityReal unit · Pearson Education Ltd
It teaches you to determine technical challenges in sustainable development and the role of engineering in addressing them. You'll evaluate alternative energy generation techniques and the importance of interdisciplinary collabouration.

What you'll be able to do

  • Determine the nature of the technical challenges of ensuring sustainable development.
  • Determine the scope of the technical challenges of ensuring sustainable development.
  • Articulate the importance of collaborating with other disciplines in developing technical solutions to sustainability problems.
  • Evaluate the use of alternative energy generation techniques in relation to their contribution to a low carbon economy.
  • Analyse a variety of data sources to estimate the carbon footprint of a sociotechnical scenario.
ThermofluidsReal unit · Pearson Education Ltd
You'll evaluate industrial thermodynamic systems and their properties, examine the operation of steam and gas turbine plants, and illustrate the effects of fluid viscosity. The unit also covers analysis of fluid systems and hydraulic machines.

What you'll be able to do

  • Evaluate industrial thermodynamic systems and their properties
  • Examine the operation of practical steam and gas turbine plants
  • Illustrate the effects of viscosity in fluids
  • Analyse fluid systems and hydraulic machines
Vehicle Dynamics and PerformanceReal unit · Pearson Education Ltd
You'll investigate vehicle dynamics and tyre performance, applying kinetics and kinematics theories to dynamic systems. The unit includes analysis of vehicle dynamic performance and the functioning of steering and suspension systems.

What you'll be able to do

  • Investigate vehicle dynamics and tyre performance
  • Apply the theory of particle and rigid body kinetics and kinematics in dynamic systems
  • Examine vehicle dynamic performance for one-dimensional analysis
  • Examine vehicle dynamic performance for planar analysis
  • Analyse the functioning of steering systems
  • Analyse the functioning of suspension systems
Vehicle Electrical and ElectronicsReal unit · Pearson Education Ltd
You'll analyse vehicle electrical and electronic circuits, including starting, charging, lighting, and control systems. The unit also covers the operation of sensors, actuators, display units, microcontroller hardware, and associated safety considerations.

What you'll be able to do

  • Analyse vehicle electrical and electronic circuits in a range of contexts, including starting, charging, lighting, and control systems.
  • Examine the operation of vehicle sensors, actuators and display units, including their function, characteristics, and diagnostic procedures.
  • Examine the operation of microcontroller hardware and suppression methods used in vehicle circuits, including input/output interfaces, memory, and electromagnetic compatibility.
  • Describe the key components and safety considerations found in hybrid and electric vehicles, including high-voltage batteries, inverters, and charging systems.
Vehicle OperationsReal unit · Pearson Education Ltd
This unit explores vehicle operations in conventional and modern contexts to develop strategic enterprise plans. You'll examine planning systems and methods for managing vehicle operations and fleet maintenance to enhance performance and efficiency.

What you'll be able to do

  • Explore vehicle operations in both conventional and modern settings as part of developing and implementing a strategic plan for an enterprise, considering factors such as fleet size, vehicle type, and operational requirements.
  • Examine how conventional and modern planning, systems and methods are utilised to manage vehicle operations and maintenance of a vehicle fleet to make improvements, considering scheduling, routing, and preventative maintenance strategies.
  • Analyse strategic and operational level changes required to manage operations and maintenance activities of electric and autonomous vehicles to meet local needs, considering charging infrastructure, data management, and cybersecurity.
  • Evaluate a risk management plan for a conventional or modern vehicle fleet to address legal and operations implications, considering safety, security, and environmental compliance.
Vehicle Parts ManagementReal unit · Pearson Education Ltd
This unit covers the global framework for vehicle parts supply and management, including stock management systems and supplier operations. You'll analyse the global supply chain and evaluate customer relationship management within vehicle parts distribution.

What you'll be able to do

  • Explore a global framework for vehicle parts supply and management for efficient after-sales service
  • Explain stock management systems for reducing part inventory and improving traceability of parts
  • Analyse the functions and processes in a vehicle parts supplier operation
  • Evaluate global vehicle parts supply chain and customer relationship campaigns
Vehicle Repair and DiagnosticsReal unit · Pearson Education Ltd
You'll develop skills in inspecting automotive mechanical systems to identify and assess issues. They will apply appropriate repair and maintenance techniques and use diagnostic tools effectively to ensure vehicle performance and safety.

What you'll be able to do

  • Demonstrate proficiency in inspecting automotive mechanical systems, identifying potential issues and assessing their severity.
  • Apply appropriate repair and maintenance techniques to address mechanical issues efficiently, ensuring the optimal performance and safety of vehicles.
  • Utilise diagnostic tools and techniques effectively to identify and diagnose complex electrical and electronic faults in vehicle systems.
  • Apply systematic troubleshooting methodologies to isolate and rectify electrical faults, ensuring the proper functioning of electrical components and systems within vehicles.
Vehicle Systems and TechnologyReal unit · Pearson Education Ltd
You'll examine various vehicle electronic systems, including engine management, safety, and comfort systems. The unit covers fault diagnosis, component replacement, and the application of advanced diagnostic techniques to resolve complex electronic issues.

What you'll be able to do

  • Examine a variety of electronic systems found in vehicles, including engine management, safety, and comfort systems.
  • Solve issues in vehicle electronic systems by replacing faulty components to restore system functionality, following appropriate diagnostic procedures.
  • Apply advanced diagnostic techniques, such as oscilloscope analysis and network communication analysis, to identify and address complex issues in vehicle electronic systems.
  • Review emerging technologies and trends in vehicle electronics and connectivity features, such as autonomous driving systems and over-the-air updates.
Welding TechnologyReal unit · Pearson Education Ltd
You'll study fundamental welding processes and equipment, including arc, resistance, and gas welding. The unit covers metallurgical properties of weld materials and how weld construction and design affect structural behaviour under loading.

What you'll be able to do

  • Describe the fundamental principles of welding processes.
  • Describe the fundamental principles of welding equipment.
  • Demonstrate how the metallurgical properties of weld materials affect the performance of welded joints.
  • Explain how weld construction can influence the behaviour of welded structures under different types of loading.
  • Explain how weld design can influence the behaviour of welded structures under different types of loading.
  • Demonstrate how weld stresses can affect a weld construction.
  • Explain the causes of weld stresses.
  • Describe avoidance measures for weld stresses.
  • Describe control measures for weld stresses.

The honest bit

You’ve started things before

Most courses were built for a room full of people who aren’t you. A cohort moves on whether or not your week allowed it, and by the third week the thing you’re behind on becomes the reason you stop opening it.

There’s no cohort here, and no timetable to fall behind. Before anything starts, Zavmo asks when you’re sharpest and how long you can realistically sit down for, then builds the sessions around those answers. A bad fortnight changes your pace. It doesn’t put you behind.

And you only pay once you start learning. Searching and planning are free, and you can cancel any time — so the cost of finding out is an afternoon, not a year.

Your passport

Every credit is a stamp you keep

Level 5 credits are regulated. They don’t vanish when a subscription ends or a website closes. They travel to any employer, and Zavmo keeps the map of what you’ve earned and what’s next.

Advanced ManufacturingAutomotive AerodynamicsAutomotive CombustionAutomotive FundamentalsAutomotive Incident InvestigationAutomotive Structures and MaterialsAutomotive Workshop PracticesComputational Modelling in Virtual Engineering

Each stamp is a real unit registered against this qualification.

Who’d teach you this

The Evidence Evaluator

Assessor

Helps you show what you can actually do, gathering the evidence that proves it as you learn.

Meet all twelve tutors

Where this connects

Where these credits take you

A qualification is never a dead end here. See the jobs its credits open, the national occupational standards its units map to, and the future skills they quietly build.

See Your Progress GrowIllustration
Pearson BTEC Level 5 Higher National Diploma in Automotive Engineering
  • Architect end-to-end Industrial Internet of Things (IIoT) solutions
  • Design Industrial Internet of Things (IIoT) hardware solutions
  • Design, develop and test Industrial Internet of Things (IIoT) software solutions
  • Presentation of a motorsport vehicle
  • Test, Remove and Store Electric Vehicle High Voltage Batteries Legacy
  • Test, remove and store electric vehicle high voltage batteries
This is your Mind Palace on learn.zavmo.ai. Every skill above comes from this role's own record, not an example borrowed from another job. A node lights up when you evidence it, and what you build stays yours between jobs. That is the part a course cannot do.

Where this can lead

Lean Six Sigma Manager

Your journey here is about becoming a true agent of change, someone who can not only spot problems but also fix them, bringing people along the way. Whether you want to be a deep technical expert or lead large-scale transformations, the foundations you build in this role will set you up for a fantastic career.

See the whole journey →

Showing 6 roles, drawn from 201 job records mapped to this qualification.

Skills it covers

What the job actually needs. These are the standards the units are built against, in the words employers and awarding bodies already use for the work itself.

Architect end-to-end Industrial Internet of Things (IIoT) solutionsDesign Industrial Internet of Things (IIoT) hardware solutionsDesign, develop and test Industrial Internet of Things (IIoT) software solutionsPresentation of a motorsport vehicleTest, Remove and Store Electric Vehicle High Voltage Batteries LegacyTest, remove and store electric vehicle high voltage batteries

How you’ll actually learn this

One-to-one, on your own real work

A qualification is usually something done to you: sit the class, sit the exam, hope it sticks. Here it’s the opposite. You learn it one-to-one with a companion, on your own real work, and you keep going until you can use it, not just recall it.

One-to-one, on your real workNo lectures, no past-papers. Every unit is practised on the actual tasks your job throws at you, a tutor beside you, not a video in front of you.
Taught to the top, not the testMost courses stop at remembering. Your companion keeps climbing: analysing, judging, creating. That’s the part a machine can’t do for you.
Credits you keep, a map that continuesEvery unit is regulated and yours for good. The day you finish, Zavmo already knows the next role your new credits open.
Advanced ManufacturingLevel 5

Applied to your work in any of these jobs

Learners will examine advanced manufacturing processes, including additive manufacturing, laser cutting, robotics, and automation. The unit covers the application and comparison of technologies and the analysis of existing products to propose process improvements.

How the thinking builds
  1. Remember
  2. Understand
  3. Apply
  4. Analyse
  5. Evaluate
  6. Create
An illustration of a Zavmo lesson, built from this role’s own route. The unit, its objective and every criterion above are the awarding body’s own words, not an example.
Your PlanIllustration

Built for Pearson BTEC Level 5 Higher National Diploma in Automotive Engineering

55 units in this credential, in the order it lists them, awarded by Pearson Education Ltd.

  1. Advanced Manufacturing
  2. Automotive Aerodynamics
  3. Automotive Combustion
  4. Automotive Fundamentals
  5. Automotive Incident Investigation
  6. Automotive Structures and Materials

and 49 more in the full unit list below.

These are the real units of this credential, in its own order. Nothing here is marked done, because this plan has not been started by anyone yet. Yours would fill in as you go.

One to one, not one to many

No two people run this the same way

A course is written once and handed to everyone. This is assembled around you, and keeps changing as it learns you. Five things it reads, and what each one changes.

  1. Your actual work Every unit is taught against a live piece of your own work, not a worked example from a textbook.
  2. What you already know The first conversation finds your starting point, so you skip what you can already do and spend the time on what you cannot.
  3. The conditions you learn under Not a learning-styles quiz. The evidence does not support those. The dimensions the research does back, read once and used to shape the plan.
  4. How far you got last time It picks up mid-thought. The tutor knows what you said, what you struggled with, and what it asked you to try.
  5. Which tutor suits the moment Twelve of them, each for a different kind of thinking. The one who walks you through a first idea is not the one who stress-tests it.

See how you learn, free. Eight questions, no sign-up. A directional taster; the diagnostic inside Zavmo goes deeper and keeps adapting.

Why it sticks

Most courses stop at remembering

There’s a well-known ladder of how deeply you learn something, called Bloom’s Taxonomy. Most courses get you up the first two rungs: you remember some facts, you pass a test, you forget it. Real skill lives at the top. Judging, deciding, creating. And this isn’t a generic ladder: every rung has a named Zavmo tutor who walks you up it.

  1. 6CreateThe Creative Catalyst
  2. 5EvaluateThe Evidence Evaluator
  3. 4AnalyseThe Analyst
  4. 3ApplyThe Coach
  5. 2UnderstandThe Connector
  6. 1RememberThe Builder

Where most courses leave you Where Zavmo takes you

Why this matters: AI can already remember and understand for you. What it can’t do is take your real problem and judge the right call. So the only learning worth paying for is the learning that takes you to the top. That’s exactly what a tutor doing it with you, on your real work, is for.

The value

Why the companion is worth £70 a month

You’re not paying for the units. They’re regulated, and the same wherever you earn them. You’re paying for the one thing that decides whether you actually get there: a companion that makes them stick, on your real work.

That is one-to-one on this qualification, every day, on the work you already do, for £70 a month. Your first module is free, so you can see the teaching before you pay for any of it. Billed monthly, cancel any time and billing stops.

Earned on your own work, taught to the top.

Everything you just read, learned one-to-one on the job you already do. Your first module is free, so you can see the teaching before you pay for any of it.

Build my plan, free

No card. See how this qualification maps onto your role and meet the tutors who’d teach it, free. The learning begins when you subscribe. It’s £70 a month, billed monthly. Cancel any time and billing stops.