EAL Level 3 Diploma in Maritime Defence (Development Competence)

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines.
• Demonstrate the required behaviours in line with the job role and company objectives.
• Correctly prepare and set up the components and faces to be joined.
• Use the correct datum faces.
• Correctly align the components and faces to be joined.
• Assemble/fabricate the platework components in the correct order or manner.
• Produce an assembly which meets the required specification.
• Follow the relevant instructions, assembly drawings and any other specifications.
• Ensure that the specified components are available and that they are in a usable condition.
• Produce five of the following minor sub-assemblies: deck assemblies, shell and cover plates, girders/beams/transverses, seating/platforms, tanks, tube/pipe trusses, guards/uptakes, floor/bracket/stiffener structures, posts/pillars/columns, bulkhead, cylindrical structures.
• Use four of the following types of components in the sub-assemblies produced: rolled sections, tubes/pipes, stiffeners, brackets/beam knees, flat plates, pressed plates, rolled plates, pre-fabricated components.
• Use the appropriate methods and techniques to assemble the components in their correct positions.
• Assemble platework components, using two of the following methods: temporary tack welding, pin-table jig, panel line fabrication, riveting, mechanically fastened (nuts and bolts), adhesive bonding, fairing aids.
• Secure the components using the specified connectors and securing devices.
• Check the completed assembly to ensure that all operations have been completed and the finished assembly meets the required specification.
• Produce marine sub-assemblies which meet all of the following standards: all components are correctly assembled and aligned in accordance with the specification, overall dimensions are within specification tolerances, assemblies meet appropriate geometric tolerances (square, straight, angles, free from twists), where appropriate, pitches of erection holes meet specification requirements, completed sub-assemblies have secure and firm joints and are clean and free from burrs or flash.
• Deal promptly and effectively with problems within their control and report those that cannot be solved.
• Complete relevant documentation in line with company procedure.

What you'll be able to do

• Understand assembly techniques for marine pipework.
• Successfully assemble marine pipework.

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Carry out all of the following during the major marine structural assembly operations: correctly prepare and set up the components and faces to be joined
• Carry out all of the following during the major marine structural assembly operations: use the correct datum faces
• Carry out all of the following during the major marine structural assembly operations: correctly align the components and faces to be joined
• Carry out all of the following during the major marine structural assembly operations: assemble the structural components and sub-assemblies in the correct order or manner
• Carry out all of the following during the major marine structural assembly operations: produce major structural assemblies which meet the required specification
• Follow the relevant instructions, assembly drawings and any other specifications
• Ensure that the specified components are available and that they are in a usable condition
• Produce three of the following major marine assemblies: decks (plate or lattice)
• Produce three of the following major marine assemblies: hull unit structure sections
• Produce three of the following major marine assemblies: shell and cover units
• Produce three of the following major marine assemblies: tube/pipe trusses
• Produce three of the following major marine assemblies: bulkheads and firewalls
• Produce three of the following major marine assemblies: support structures
• Produce three of the following major marine assemblies: tanks or containers
• Produce three of the following major marine assemblies: seating/platforms
• Use two of the following types of assemblies/components in the assemblies produced: minor assemblies
• Use two of the following types of assemblies/components in the assemblies produced: sub-assemblies
• Use two of the following types of assemblies/components in the assemblies produced: pre-fabricated components
• Use the appropriate methods and techniques to assemble the components in their correct positions
• Assemble the parts using two of the following methods: temporary tack welding
• Assemble the parts using two of the following methods: use of fairing aids
• Assemble the parts using two of the following methods: riveting
• Assemble the parts using two of the following methods: mechanically fastened (nuts and bolts)
• Assemble the parts using two of the following methods: use of jig/framework
• Secure the components using the specified connectors and securing devices
• Check the completed assembly to ensure that all operations have been completed and the finished assembly meets the required specification
• Produce major marine structural assemblies which meet all of the following standards: all minor/sub-assemblies are correctly assembled and aligned in accordance with the specification
• Produce major marine structural assemblies which meet all of the following standards: overall dimensions are within specification tolerances
• Produce major marine structural assemblies which meet all of the following standards: major structural assemblies meet appropriate geometric tolerances (square, straight, angles, free from twists)
• Produce major marine structural assemblies which meet all of the following standards: where appropriate, pitches of erection holes meet specification requirements
• Produce major marine structural assemblies which meet all of the following standards: completed assemblies have secure and firm joints and are clean and free from burrs or flash
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Use bending machines safely and effectively.
• Apply hand bending techniques for marine pipes.

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Plan the fault diagnosis prior to beginning the work
• Obtain and use the correct issue of company and/or manufacturer's drawings and maintenance documentation
• Adhere to procedures or systems in place for risk assessment, COSHH, personal protective equipment and other relevant safety regulations and procedures to realise a safe system of work
• Ensure the safe isolation of equipment (such as mechanical, electricity, gas, air or fluids)
• Provide and maintain safe access and working arrangements for the maintenance area
• Carry out the fault diagnostic activities using approved procedures
• Identify the fault and determine appropriate corrective action
• Dispose of waste items in a safe and environmentally acceptable manner, and leave work area in a safe condition
• Carry out fault diagnosis on three of the following types of equipment: gearboxes, process control valves, machine tools, compressors, lifting and handling equipment, workholding devices, processing plant, transfer equipment, engines, mechanical structures, pumps, company-specific equipment
• Review and use all relevant information on the symptoms and problems associated with the products or assets
• Collect evidence regarding the fault from four of the following sources: person or operator who reported the fault, sensory input (such as sight, sound, smell, touch), monitoring equipment or gauges, plant/machinery records, recording devices, condition of end product
• Investigate and establish the most likely causes of the faults
• Select, use and apply diagnostic techniques, tools and aids to locate faults
• Use a range of fault diagnostic techniques, to include two of the following: half-split technique, emergent sequence, unit substitution, input/output, function/performance testing, six point technique, injection and sampling, equipment self-diagnostics
• Use a variety of diagnostic aids and equipment, to include two of the following: manufacturer's manual, physical layout diagrams, algorithms, flow charts, probability charts/reports, fault analysis charts (such as fault trees), equipment self-diagnostics, troubleshooting guides
• Apply two of the following monitoring or testing procedures to help in the fault diagnosis: alignment checks, force/pressure checks (such as spring pressure, hydraulic or pneumatic pressures), leakage, vibration, thermal checks (such as bearings, friction surfaces), movement checks (such as travel, clearance, levers and links)
• Use two of the following types of test equipment to aid fault diagnosis: measuring instruments/devices, thermal indicators, dial test indicators, audio test devices, torque measuring devices, self-diagnostic equipment, other specific test equipment
• Find faults that have resulted in two of the following breakdown categories: intermittent problem, partial failure/out-of-specification output, complete breakdowns
• Complete the fault diagnosis within the agreed time and inform the appropriate people when this cannot be achieved
• Determine the implications of the fault for other work and for safety considerations
• Use the evidence gained to draw valid conclusions about the nature and probable cause of the fault
• Record details on the extent and location of the faults in an appropriate format
• Provide a record of the outcome of fault diagnosis, using one of the following: step-by-step analytical report, preventative maintenance log/report, corrective action report, company-specific reporting procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Obtain and use the correct information for marking out
• Obtain the appropriate marking out equipment and check that it is in a usable condition
• Prepare suitable datums and marking out surfaces
• Mark out using appropriate methods
• Mark off developed shapes, using template paper
• Mark off developed shapes, using wood
• Mark off developed shapes, using sheet metal
• Mark off developed shapes, using cardboard
• Mark off developed shapes, using other specific material
• Develop patterns for plates and cylindrical shapes, for elbows for pipe bends
• Develop patterns for plates and cylindrical shapes, for segment pipe bends
• Develop patterns for plates and cylindrical shapes, for hoppers (square-to-round)
• Develop patterns for plates and cylindrical shapes, for irregular shapes
• Develop patterns for plates and cylindrical shapes, for tee-pieces
• Develop patterns for plates and cylindrical shapes, for concentric cones
• Develop patterns for plates and cylindrical shapes, for offset cones
• Develop patterns for plates and cylindrical shapes, for truncated cones
• Develop patterns for plates and cylindrical shapes, for elliptical forms
• Develop patterns for plates and cylindrical shapes, for ball corner or spherical section
• Develop patterns for plates and cylindrical shapes, for fishplates
• Develop patterns for plates and cylindrical shapes, for bed plates
• Develop patterns for plates and cylindrical shapes, for gusset plates
• Develop patterns for plates and cylindrical shapes, for structural components
• Develop patterns for plates and cylindrical shapes, for seatings (such as tank cradles)
• Use the parallel line method to obtain the required developed shape
• Use the triangulation method to obtain the required developed shape
• Use the radial line method to obtain the required developed shape
• Mark off the developed shapes, using a scriber
• Mark off the developed shapes, using a punch
• Mark off the developed shapes, using a rule or tape
• Mark off the developed shapes, using a straight edge
• Mark off the developed shapes, using a square
• Mark off the developed shapes, using a protractor
• Mark off the developed shapes, using dividers or trammels
• Mark off the developed shapes, using a compass
• Mark off the developed shapes, using angle sets
• Develop shapes, to include datums and centre lines
• Develop shapes, to include square and rectangular shapes
• Develop shapes, to include irregular shapes
• Develop shapes, to include angles
• Develop shapes, to include cutting and shaping detail and allowances
• Develop shapes, to include circles
• Develop shapes, to include bend/fold allowances
• Develop shapes, to include hole centres and outlining
• Check that the marking out complies with the specification
• Produce developed patterns which meet company/client specifications
• Produce developed patterns which meet clearly defined work instructions
• Produce developed patterns which meet dimensional accuracy to drawing/specification tolerances
• Produce developed patterns which meet marking out using recognised conventions
• Deal promptly and effectively with problems within their control and report those that cannot be resolved
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Understand and apply statutory regulations.
• Ensure compliance with organisational safety policies.

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Confirm that the machine is set up and ready for the machining activities to be carried out
• Confirm that the equipment is safe and fit for purpose by carrying out checks to ensure the equipment selected is suitable for the operations to be performed
• Confirm that the equipment is safe and fit for purpose by carrying out checks to ensure regulators, hoses and valves are securely connected and free from leaks and damage
• Confirm that the equipment is safe and fit for purpose by carrying out checks to ensure the correct gas nozzle is fitted to the cutting torch
• Confirm that the equipment is safe and fit for purpose by carrying out checks to ensure that a flash back arrestor is fitted to gas equipment
• Confirm that the equipment is safe and fit for purpose by carrying out checks to ensure appropriate gas pressures are set
• Confirm that the equipment is safe and fit for purpose by carrying out checks to ensure the correct procedure is used for lighting, adjusting and extinguishing the cutting flame
• Confirm that the equipment is safe and fit for purpose by carrying out checks to ensure hoses are safely routed and protected at all times
• Confirm that the equipment is safe and fit for purpose by carrying out checks to ensure gas cylinders are handled and stored safely and correctly
• Use hand held oxy-fuel gas-cutting equipment
• Use hand held plasma gas-cutting equipment
• Use simple portable track driven cutting equipment (electrical or mechanical)
• Manipulate the machine tool controls safely and correctly in line with operational procedures
• Perform thermal cutting operations to produce down-hand straight cuts freehand
• Perform thermal cutting operations to produce square/rectangular shapes
• Perform thermal cutting operations to produce round holes
• Perform thermal cutting operations to produce straight cuts track guided
• Perform thermal cutting operations to produce irregular shapes
• Perform thermal cutting operations to produce square holes
• Perform thermal cutting operations to produce vertical cuts
• Perform thermal cutting operations to produce angled cuts
• Perform thermal cutting operations to produce rough cutting
• Perform thermal cutting operations to produce overhead cuts
• Perform thermal cutting operations to produce external curved contours
• Perform thermal cutting operations to produce bevelled edge - weld preparations
• Produce thermal cuts in plate
• Produce thermal cuts in rolled sections
• Produce thermal cuts in fabricated sections
• Produce thermal cuts in extrusions
• Produce thermal cuts in bar
• Produce thermal cuts in pipe/tube
• Produce cut profiles for mild steel
• Produce cut profiles for special steels
• Produce cut profiles for stainless steel
• Produce cut profiles for other appropriate material
• Produce components to the required quality and within the specified dimensional accuracy
• Produce thermally cut components which meet dimensional accuracy within the tolerances specified on the drawing/specification or within +/- 1.5mm
• Produce thermally cut components which meet angled cuts within specification requirements (perpendicular/angularity)
• Produce thermally cut components which meet cuts that are clean and smooth with minimal drag lines
• Carry out quality sampling checks at suitable intervals
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Shut down the equipment to a safe condition on conclusion of the machining activities
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Confirm that the machine is set up and ready for the machining activities to be carried out
• Confirm that the equipment is safe and fit for purpose, by carrying out all of the following checks: the equipment selected is suitable for the operations to be performed; regulators, hoses and valves are securely connected and free from leaks and damage; the correct gas nozzle is fitted to the cutting torch; a flashback arrestor has been correctly fitted to the gas equipment and has been tested by authorised personnel; appropriate gas pressures are set; the correct procedure is used for lighting, adjusting and extinguishing the cutting flame; hoses are safely routed and protected at all times; gas cylinders are handled and stored safely and correctly (where applicable)
• Use two of the following thermal cutting methods: hand-held oxy-fuel gas cutting equipment; hand-held plasma gas cutting equipment; simple, portable, track-driven cutting equipment (electrical or mechanical)
• Manipulate the machine tool controls safely and correctly in line with operational procedures
• Perform thermal cutting operations, to produce six of the following features: down-hand straight cuts (freehand); straight cuts (track guided); vertical cuts; overhead cuts; regular shapes; irregular shapes; angled cuts; radial cuts; rough cutting (demolition); chamfers; gouging/flushing; bevelled edge – weld preparations
• Produce thermal cuts in three of the following forms of material (metal of 3mm and above) and two different thicknesses: plate; rolled sections; pipe/tube; structures
• Produce cut profiles for one type of material from the following: mild steel; high tensile steel; other specific metal
• Produce components to the required quality and within the specified dimensional accuracy
• Produce thermally-cut components which meet all of the following standards: dimensional accuracy is within the tolerances specified on the drawing/specification, or within +/- 3mm; angled/radial cuts are within specification requirements (perpendicular/angularity/elliptical/parabolic); cuts are clean and smooth, with minimal drag lines
• Carry out quality sampling checks at suitable intervals
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Shut down the equipment to a safe condition on conclusion of the machining activities
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines.
• Demonstrate the required behaviours in line with the job role and company objectives.
• Select the appropriate hand tool or machine for the operation being performed.
• Check that machine guards and safety devices are in position and function correctly.
• Check that cutting discs/blades are in a serviceable condition (free from damage or chips and are sharp).
• Isolate the equipment from its power supply whilst changing blades and discs.
• Use the equipment safely and correctly and only for its intended purpose.
• Follow relevant specifications for the component to be produced.
• Obtain the appropriate tools and equipment for the shaping operations and check they are in a safe, tested and usable condition.
• Cut and finish material to the marked-out shape, using six of the following tools and equipment: bench shears, guillotine, hacksaw, band saw, portable drill, pillar drill, files, abrasive disc cutting machines, punch/cropping machine, trepanning, nibbling machine.
• Cut and shape three of the following forms of material: flat plate, pipe and tube, rolled sections/bar (such as angle, RSJ, tee bar, bulb bar), solid bar (such as square, round), rail section, non-ferrous material.
• Shape the materials using appropriate methods and techniques.
• Perform operations to produce four of the following shapes: straight cuts, angled/mitre cuts, irregular shapes, curved contours, notches, circular holes, chamfers.
• Check that all the required shaping operations have been completed to the required specification.
• Produce cut and shaped components which meet all of the following standards: dimensional accuracy is within specification tolerance, angled cuts are within specification requirements, cuts are clean and free from excessive burrs or slivers, components are free from distortion.
• Deal promptly and effectively with problems within their control and report those that cannot be solved.
• Complete relevant documentation in line with company procedure.

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations and guidelines.
• Demonstrate the required behaviours in line with the job role and company objectives.
• Obtain and use the correct information for marking out.
• Obtain the appropriate marking out equipment and check that it is in a usable condition.
• Mark out plate or pipe for two of the following: angular setting, large radius section, plate setting, burner template.
• Prepare suitable datums and marking out surfaces.
• Mark out templates for six of the following: radiused and mitred corners, ball corner or spherical section, concentric cones, fish plates, offset cones, bed plates, truncated cones, gusset plates, square/rectangular to round, structural components, fishtail, simple seating (tank cradles), segmented bends (lobsterback), box edges, or other specific shapes.
• Develop templates that comply with quality and accuracy standards.
• Mark out using appropriate methods.
• Use all of the following tools and instruments to mark out directly from drawings onto sheetmetal: scriber, square, centre punch, protractor, rule or tape, dividers or trammels, straight edge, chalk, bluing or other medium, laser (where applicable).
• Mark out material to include all of the following features: datums and centre-lines, cutting detail and allowances, square and rectangular profiles, bend/fold allowances, angles, hole centres and outlining (linear), circles and curved profiles, hole centres and outlining (on pitch circles).
• Check that the marking out complies with the specification.
• Develop templates that meet all the following quality and accuracy standards: template profile complies with drawing or job requirements, dimensional accuracy meets drawing/specification tolerances, suitably marked or labelled to identify purpose, marking out uses recognised conventions.
• Deal promptly and effectively with problems within your control and report those that cannot be resolved.
• Complete relevant documentation in line with company procedure.

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Confirm that the equipment is set up correctly and is ready for use
• Confirm that the equipment is safe to use and fit for purpose, by carrying out all of the following checks: the press is appropriate for the material used and operation being performed; the machine guards and safety devices are in position and function correctly; the press is in a safe and serviceable condition; press settings are suitable for the material thickness and operation to be performed; equipment for supporting the plate at the start of the pressing operations is in place
• Use one of the following types of power operated bending equipment: press brakes; powered bending machine; power press; variable power press
• Manipulate the machine controls safely and correctly in line with operational procedures
• Perform operations that produce four of the following: bends at 90°; bends of various angles, knuckles, cambers or strakes; set plate ends for rolling; box, square and rectangular sections, bulkheads; swaging bulkheads, walls or partitions; multi-bend platework, bulkheads or walls; curved plates, bollards, hawse-pipes
• Bend and form metal plate (of 3mm or greater thickness), for one appropriate material and two thicknesses: carbon steel; stainless steel; aluminium; special metals
• Produce components to the required specification
• Produce pressed components that conform to all of the following standards: bend position and dimensional accuracy is within the specification tolerances; the pressed plate conforms to best practice and or specification, without deformation or cracking; the component conforms to the required shape/geometry (to the template profile)
• Carry out quality sampling checks at suitable intervals
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Shut down the equipment to a safe condition on conclusion of the machining activities
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Confirm that the equipment is set up correctly and is ready for use
• Confirm that the equipment is safe to use and fit for purpose, by carrying out all of the following checks: the rolls are appropriate for the material used
• Confirm that the equipment is safe to use and fit for purpose, by carrying out all of the following checks: the machine guards and safety devices are in position and operating correctly
• Confirm that the equipment is safe to use and fit for purpose, by carrying out all of the following checks: rolls are appropriate for the operation and are in a serviceable condition (suitable diameter, free from damage)
• Confirm that the equipment is safe to use and fit for purpose, by carrying out all of the following checks: roll settings are suitable for the material thickness and operations to be performed
• Confirm that the equipment is safe to use and fit for purpose, by carrying out all of the following checks: equipment for supporting the plate at the start of the rolling operations is in place
• Use one of the following types of power rolling machine: small rolls (hand adjusted)
• Use one of the following types of power rolling machine: large rolls (console adjusted)
• Use one of the following types of power rolling machine: variable rolls
• Manipulate the machine controls safely and correctly in line with operational procedures
• Perform rolling operations that produce three of the following marine components: shell plates (curvatures)
• Perform rolling operations that produce three of the following marine components: mast sections
• Perform rolling operations that produce three of the following marine components: crane pedestals
• Perform rolling operations that produce three of the following marine components: collars/save-alls/guards
• Perform rolling operations that produce three of the following marine components: main exhaust units
• Perform rolling operations that produce three of the following marine components: uptakes/vents
• Perform rolling operations that produce three of the following marine components: bollards
• Perform rolling operations that produce three of the following marine components: funnel plates
• Perform rolling operations that produce three of the following marine components: pipe sections
• Perform rolling operations that produce three of the following marine components: flattening or straightening plate
• Perform rolling operations that produce three of the following marine components: other specific marine component
• Carry out rolling operations on one type of material (of 3 mm thickness or more) from the following: carbon steel
• Carry out rolling operations on one type of material (of 3 mm thickness or more) from the following: stainless steel
• Carry out rolling operations on one type of material (of 3 mm thickness or more) from the following: aluminium
• Carry out rolling operations on one type of material (of 3 mm thickness or more) from the following: other specific material
• Produce components to the required specification
• Produce rolled marine components that conform to all of the following standards: dimensional accuracy is within the specification tolerances
• Produce rolled marine components that conform to all of the following standards: the rolled plate conforms to best practice and/or specification, without deformation or cracking
• Produce rolled marine components that conform to all of the following standards: the component conforms to the required shape/geometry (to the template profile)
• Carry out quality sampling checks at suitable intervals
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Shut down the equipment to a safe condition on conclusion of the machining activities
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Carry out all of the following during the marine pipework installation activities: plan the installation activities prior to beginning the work
• Carry out all of the following during the marine pipework installation activities: keep the site accessible and free from obstructions or hazards
• Carry out all of the following during the marine pipework installation activities: use the correct marine pipework installation drawings, specifications or job instructions
• Carry out all of the following during the marine pipework installation activities: ensure that components and pipes are free from foreign objects, dirt or other contamination
• Carry out all of the following during the marine pipework installation activities: check that all tools are in a safe and usable condition (such as calibration/care and control procedures)
• Carry out all of the following during the marine pipework installation activities: ensure that tag-out systems are in place before removal of any blanks prior to installation
• Carry out all of the following during the marine pipework installation activities: ensure appropriate COSHH regulations are adhered to (such as safety and environmental conditions maintained)
• Carry out all of the following during the marine pipework installation activities: leave the work area in a safe condition and to the prescribed category of cleanliness
• Follow all relevant drawings and specifications for the installation being carried out
• Use the correct tools and equipment for the installation operations and check that they are in a safe and usable condition
• Install, position and secure the equipment and components in accordance with the specification
• Install marine pipework which contain six of the following types of fittings: straight couplings
• Install marine pipework which contain six of the following types of fittings: valves
• Install marine pipework which contain six of the following types of fittings: elbows
• Install marine pipework which contain six of the following types of fittings: blanking caps
• Install marine pipework which contain six of the following types of fittings: tee pieces
• Install marine pipework which contain six of the following types of fittings: pipe clips/supports
• Install marine pipework which contain six of the following types of fittings: reduction pieces
• Install marine pipework which contain six of the following types of fittings: drain/bleeding devices
• Install marine pipework which contain six of the following types of fittings: screwed fittings (such as tank, tap, pump, gauges)
• Install marine pipework which contain six of the following types of fittings: flanged fittings
• Install marine pipework which contains two of the following jointing methods: nut and ferrule
• Install marine pipework which contains two of the following jointing methods: bolted flanges
• Install marine pipework which contains two of the following jointing methods: screwed fittings
• Install marine pipework which contains two of the following jointing methods: snap-on/push fittings
• Install marine pipework which contains two of the following jointing methods: compression fittings
• Install marine pipework which contains two of the following jointing methods: cemented/glued joints
• Install marine pipework which contains two of the following jointing methods: plastic hot welding
• Install marine pipework, to include carrying out all the following: securing pipework supports to vessel structures
• Install marine pipework, to include carrying out all the following: connecting pipe to pipe
• Install marine pipework, to include carrying out all the following: making bulkhead penetrations
• Install marine pipework, to include carrying out all the following: connecting pipe to vessel’s equipment
• Install marine pipework, to include carrying out all the following: using gaskets, seals or jointing compounds
• Install marine pipework, to include carrying out all the following: aligning and levelling equipment
• Install marine pipework, to include carrying out all the following: torque loading of bolts
• Install marine pipes and components to form five of the following marine pipework systems: high pressure
• Install marine pipes and components to form five of the following marine pipework systems: low pressure
• Install marine pipes and components to form five of the following marine pipework systems: air system
• Install marine pipes and components to form five of the following marine pipework systems: fluid system
• Install marine pipes and components to form five of the following marine pipework systems: gas system
• Install marine pipes and components to form five of the following marine pipework systems: steam system
• Produce marine pipework assemblies which comply with one of the following standards: BS or ISO standards and procedures
• Produce marine pipework assemblies which comply with one of the following standards: customer (contractual) standards and requirements
• Produce marine pipework assemblies which comply with one of the following standards: company standards and procedures
• Produce marine pipework assemblies which comply with one of the following standards: specific system requirements
• Produce marine pipework assemblies which comply with one of the following standards: recognised compliance agency/body’s standards
• Produce marine pipework assemblies which comply with one of the following standards: other accepted international standards
• Ensure that all necessary connections to the equipment are complete
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Check that the installation is complete and that all components are free from damage
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Follow the relevant instructions, assembly drawings and any other specifications
• Ensure that the specified components are available and that they are in a usable condition
• Correctly prepare the faces of the materials to be joined
• Select the appropriate or specified fixings
• Select the correct tools appropriate to the joining activity undertaken
• Correctly align the materials and faces to be joined
• Assemble the components in the correct order or manner
• Produce a joint that meets the requirements of the specification
• Produce assemblies which include flat and flanged joints on flat or curved surfaces
• Produce assemblies which include joints with gasket or sealant
• Produce assemblies which include square or rectangular trunking
• Produce assemblies which include pipes
• Produce assemblies which include circular trunking
• Produce assemblies which include structural components
• Produce assemblies which include access flanges and cover plates
• Produce assemblies which include long or critical alignments
• Produce assemblies which include tanks and tank covers
• Produce assemblies which include permanent and temporary assemblies
• Use the appropriate methods and techniques to assemble the components in their correct positions
• Use riveting using solid rivets
• Assemble using bolt fittings
• Use riveting using pop/blind rivets
• Use screw fittings to tapped components
• Use self-tapping screws
• Use nuts and (spot welded) screw studs
• Use proprietary fasteners
• Use locking methods and devices
• Use crimping
• Use clinching
• Join the components in a horizontal joining position, access and environmental condition
• Join the components in a vertical joining position, access and environmental condition
• Join the components in an overhead joining position, access and environmental condition
• Join the components in workshop conditions
• Join the components in internal and confined spaces
• Secure the components using the specified fasteners and securing devices
• Check the completed assembly to ensure that all operations have been completed and the finished assembly meets the required specification
• Ensure joints are accurately assembled and aligned in accordance with the specifications
• Ensure joints are secure and firm
• Ensure bolted and screwed joints are tightened to the correct torque
• Ensure riveted joints are free from excessive material deformation and hammer marks
• Ensure pitch of holes meet the specification
• Ensure completed joints are clean and free from burrs
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Obtain the appropriate equipment for the brazing or soldering activities to be carried out
• Correctly handle and store gas cylinders (where appropriate)
• Check the condition of, and correctly connect, hoses and valves
• Connect the brazing/soldering torch and select and fit the correct size nozzle
• Fit a flashback arrestor (where applicable)
• Set appropriate gas pressures
• Use the correct procedure for lighting, adjusting and extinguishing the flame
• Prepare the work area for the brazing or soldering activities (such as placing protective screens, positioning fume extraction equipment and arranging fire sentries, as appropriate)
• Ensure that the workpiece is correctly set up with regard to specified joint preparation and is secure
• Obtain and wear appropriate personal protective equipment
• Follow the relevant joining procedure and job instructions
• Check that the joint preparation complies with the specification
• Check that joining and related equipment and consumables are as specified and fit for purpose
• Make the joints as specified using the appropriate thermal joining technique
• Use brazing processes and related equipment
• Use soldering processes and related equipment
• Use specified consumables appropriate to the parent metals, to include two different filler metals
• Use appropriate fluxes
• Produce brazed or soldered joints, according to work procedures, covering small bore pipe (30mm outside diameter or less)
• Produce brazed or soldered joints, according to work procedures, covering large bore pipe (above 30mm outside diameter)
• Produce brazed or soldered joints, according to work procedures, covering two different parent metal groups (such as copper/brass)
• Produce joints of the required quality and of specified dimensional accuracy
• Achieve the specified joint quality equivalent to the level given in the relevant and current European/International standard required by the application standard or specification
• Meet the required dimensional accuracy within specified tolerance
• Ensure joints are of good appearance, free from flux residues and excess filler metal
• Shut down the equipment to a safe condition on completion of joining activities
• Deal promptly with excess and waste materials and temporary attachments, in line with approved and agreed procedures
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Carry out all of the following during the maintenance activities: plan and communicate the maintenance activities to cause minimal disruption to normal working
• Carry out all of the following during the maintenance activities: obtain and use the correct issue of company and/or manufacturers' drawings and maintenance documentation
• Carry out all of the following during the maintenance activities: adhere to procedures or systems in place for risk assessment, COSHH, personal protective equipment and other relevant safety regulations and procedures to realise a safe system of work
• Carry out all of the following during the maintenance activities: ensure the safe isolation of equipment (such as mechanical, electricity, gas, air or fluids)
• Carry out all of the following during the maintenance activities: provide and maintain safe access and working arrangements for the maintenance area
• Carry out all of the following during the maintenance activities: carry out the maintenance activities using appropriate techniques and procedures
• Carry out all of the following during the maintenance activities: reconnect and return the system to service on completion of the maintenance activities
• Carry out all of the following during the maintenance activities: record the results of the maintenance activity and report any defects found
• Carry out all of the following during the maintenance activities: dispose of waste items in safe and environmentally acceptable manner, and leave the work area in a safe condition
• Use appropriate dismantling and re-assembly techniques to deal with two of the following mechanical components: draining and replenishing of fluids
• Use appropriate dismantling and re-assembly techniques to deal with two of the following mechanical components: removing and refitting locking and retaining devices
• Use appropriate dismantling and re-assembly techniques to deal with two of the following mechanical components: removing minor mechanical units/sub-assemblies (such as guards, structures)
• Use appropriate dismantling and re-assembly techniques to deal with two of the following mechanical components: removing major mechanical units (such as gear boxes, pumps, mechanical handling, workholding/transfer equipment)
• Use appropriate dismantling and re-assembly techniques to deal with two of the following mechanical components: proofmarking components to aid reassembly
• Use appropriate dismantling and re-assembly techniques to deal with two of the following mechanical components: setting, aligning and adjusting replaced units
• Use appropriate dismantling and re-assembly techniques to deal with two of the following electrical components: isolating the power supply using correct lock-off communication procedure
• Use appropriate dismantling and re-assembly techniques to deal with two of the following electrical components: disconnecting and re-connecting wires/cables
• Use appropriate dismantling and re-assembly techniques to deal with two of the following electrical components: removing and replacing major electrical components (such as motors, switch/control gear)
• Use appropriate dismantling and re-assembly techniques to deal with two of the following electrical components: removing and replacing minor electrical components (such as relays, sensing devices, limit switches)
• Use appropriate dismantling and re-assembly techniques to deal with two of the following electrical components: removing and replacing wiring enclosures (such as conduit, trunking and cable traywork)
• Use appropriate dismantling and re-assembly techniques to deal with two of the following fluid power components: releasing stored pressure
• Use appropriate dismantling and re-assembly techniques to deal with two of the following fluid power components: chocking/supporting cylinders/rams/components
• Use appropriate dismantling and re-assembly techniques to deal with two of the following fluid power components: disconnecting/removing hoses / pipes
• Use appropriate dismantling and re-assembly techniques to deal with two of the following fluid power components: removing and replacing units/components (such as pumps, valves, actuators)
• Carry out maintenance activities on one of the following types of process controller equipment: fixed inputs/outputs (I/O)
• Carry out maintenance activities on one of the following types of process controller equipment: modular
• Carry out maintenance activities on one of the following types of process controller equipment: rack mount
• Follow the relevant maintenance schedules to carry out the required work
• Carry out seven of the following program maintenance activities on the process controller system: select and use appropriate programming devices (such as terminals, handheld programmers and personal computers)
• Carry out seven of the following program maintenance activities on the process controller system: use ladder logic, statement lists, or system flowcharts
• Carry out seven of the following program maintenance activities on the process controller system: force contacts on and off
• Carry out seven of the following program maintenance activities on the process controller system: edit, enter and remove contacts from lines of logic
• Carry out seven of the following program maintenance activities on the process controller system: alter counter and timer settings
• Carry out seven of the following program maintenance activities on the process controller system: use `on' and `off-line' programming
• Carry out seven of the following program maintenance activities on the process controller system: carry out on-line monitoring of programs
• Carry out seven of the following program maintenance activities on the process controller system: load, read and save programs
• Carry out seven of the following program maintenance activities on the process controller system: produce back-ups of completed programs
• Carry out seven of the following program maintenance activities on the process controller system: programme by computer based authoring (to include sub-routines)
• Carry out seven of the following program maintenance activities on the process controller system: use single-step mode of operation
• Carry out all of the following during the maintenance activities: take electrostatic discharge (ESD) precautions when working on or close to sensitive components and circuit boards
• Carry out all of the following during the maintenance activities: proofmark or label removed wires and components
• Carry out all of the following during the maintenance activities: inspect and/or test components for serviceability
• Carry out all of the following during the maintenance activities: use program full-run modes of operation
• Carry out all of the following during the maintenance activities: change or add circuit boards
• Carry out all of the following during the maintenance activities: replace power supplies
• Carry out all of the following during the maintenance activities: replace peripherals (such as sensors, actuators, relays, switches)
• Carry out all of the following during the maintenance activities: replace process controller units
• Carry out all of the following during the maintenance activities: replace back-up batteries
• Carry out all of the following during the maintenance activities: functionally test the system
• Carry out the maintenance activities within the limits of their personal authority
• Ensure maintenance activities comply with one of the following standards:

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines.
• Demonstrate the required behaviours in line with the job role and company objectives.
• Obtain and use the correct information for marking out.
• Obtain the appropriate marking out equipment and check that it is in a usable condition.
• Mark off marine components on two materials from carbon steel plate, carbon steel sections/bars, aluminium, stainless steel, non-metallic materials, or other specific material.
• Prepare suitable datums and marking out surfaces.
• Mark out using appropriate methods.
• Mark off plate or sections for four of the following components: deck plates, shell plates, transverses/longitudinal girders, frames/longitudinals/stiffeners, bulkheads, intercostals/wash plates, beam knees/brackets, web supports.
• Mark off plate or section, using eight of the following: scriber, punch, rule and tape, straight edge, square, protractor, dividers or trammels, chalk line, templates, laser, combination/tri squares, bevel gauge, profile gauges, french chalk, marker pen, or other specific marking off process.
• Mark off material to include five of the following features: datum and centre lines, square/rectangular profiles, irregular shapes, circles, curved profiles, bend guide lines, angles, hole centring and outlining (linear), hole centring and outlining (circular).
• Check that the marking out complies with the specification.
• Produce marked-off components which meet company/client standards, are dimensionally accurate (to drawing or specification), are clearly defined for required processes, and use recognised marking out conventions.
• Deal promptly and effectively with problems within their control and report those that cannot be resolved.
• Complete relevant documentation in line with company procedure.

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Obtain and use the correct information for marking out
• Obtain the appropriate marking out equipment and check that it is in a usable condition
• Mark out sheet or plate for three of the following forms/shapes of component: flat covers and plates, fish plates, gussets, square and radial bends, brackets, square/rectangular/box sections, structural support pads, bed plates, cylindrical sections (such as trunking, pipes, tanks), columns, beams or struts, frames or structures, simple seatings (such as boiler saddles, tank cradles)
• Prepare suitable datums and marking out surfaces
• Produce marked out components using appropriate methods
• Mark out directly onto sheet or plate from drawings using six of the following tools and instruments: scriber, protractor, centre punch, dividers or trammels, rule and tape, chalk, bluing or paint, straight edge, etching, laser, square
• Mark out material to include five of the following features: datum and centre lines, curved profiles, square/rectangular profiles, cutting and bending detail (including allowances), angles, hole centring and outlining (circular and linear), circles
• Produce marked out component which meet company/customer standards and codes of practice
• Produce marked out component which is dimensionally accurate (to drawing or specification)
• Produce marked out component which is clearly defined for required processes
• Produce marked out component which uses recognised marking out conventions
• Check that the marking out complies with the specification
• Complete relevant paperwork in accordance with organisational requirements
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Complete relevant documentation in line with company procedure
• Work safely at all times, complying with health and safety and other relevant regulations and guidelines

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Confirm that the equipment is set up and ready for operation
• Ensure that the machine is ready for operation, by checking that the correct operating program is loaded and is at the correct start point
• Ensure that the machine is ready for operation, by ensuring that machine guards are in place and correctly adjusted
• Ensure that the machine is ready for operation, by positioning and securing material/components without distortion
• Ensure that the machine is ready for operation, by checking that cutting tools/tooling/consumables are in a suitable condition
• Ensure that the machine is ready for operation, by setting plate/section datums and positioning the machine
• Ensure that the machine is ready for operation, by updating the program tool data, as applicable
• Ensure that the machine is ready for operation, by ensuring that start-up procedures are observed
• Ensure that the machine is ready for operation, by adjusting machine settings, as required, to maintain accuracy
• Operate a CNC shearing machine
• Operate a CNC punching machine
• Operate a CNC forming machine
• Operate a CNC bending machine
• Operate a CNC plasma cutting machine
• Operate a CNC laser cutting machine
• Operate a CNC gas cutting machine
• Operate a CNC water jet cutting machine
• Position and secure the workpiece, using jigs and fixtures
• Position and secure the workpiece, using clamps and stops
• Position and secure the workpiece, using pneumatic clamps
• Position and secure the workpiece, using other workholding devices
• Follow the defined procedures for starting and running the operating system
• Produce components which combine several different operations and which cover straight cuts
• Produce components which combine several different operations and which cover square/rectangular profiles
• Produce components which combine several different operations and which cover curved profiles
• Produce components which combine several different operations and which cover internal profiles
• Produce components which combine several different operations and which cover holes linearly pitched
• Produce components which combine several different operations and which cover holes radially pitched
• Produce components which combine several different operations and which cover louvres
• Produce components which combine several different operations and which cover swages
• Produce components which combine several different operations and which cover bends at 90°
• Produce components which combine several different operations and which cover bends of various angles
• Produce components which combine several different operations and which cover multi-bend platework
• Produce components which combine several different operations and which cover curved plates
• Produce components which combine several different operations and which cover other specific operations
• Produce components for deck plates
• Produce components for shell plates
• Produce components for transverses/longitudinal girders
• Produce components for frames/longitudinals/stiffeners
• Produce components for bulkheads
• Produce components for intercostals/wash plates
• Produce components for beam knees/brackets
• Produce components for web/cantilevers
• Produce components using ferrous material
• Produce components using non-ferrous material
• Produce components using stainless material
• Produce components using special alloys
• Deal promptly and effectively with error messages or equipment faults that are within their control and report those that cannot be solved
• Monitor the computer process and ensure that the production output is to the required specification
• Carry out the necessary checks during production, for accuracy of linear dimensions
• Carry out the necessary checks during production, for accuracy of position of features
• Carry out the necessary checks during production, for accuracy of profiles
• Carry out the necessary checks during production, for accuracy of flatness/freedom from excessive distortion
• Carry out the necessary checks during production, for accuracy of louvres and swages
• Produce components which meet dimensional accuracy within the specification tolerances
• Produce components which meet the plate conforms to best practice and or specification, without deformation or cracking
• Produce components which meet the component conforms to the required shape/geometry (to the template profile)
• Produce components which meet components are free from deformity, burrs and sharp edges
• Shut down the equipment to a safe condition on conclusion of the activities
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Interpret the drawings and identify and obtain the correct parts/components to outfit
• Correctly prepare the component for positioning
• Use safe and approved installation/outfitting techniques and procedures at all times
• Mark off positions of steelwork parts/components, using datum lines
• Correctly position and align components, as required from the drawing
• Assemble the steelwork parts/components to the specified build strategy
• Use the appropriate fixing methods to secure the various parts
• Check that the finished steelwork assembly meets the required specifications
• Follow all relevant drawings and specifications for the installation being carried out
• Use the correct tools and equipment for the installation operations and check that they are in a safe and usable condition
• Install, position and secure the equipment and components in accordance with the specification
• Position and install lifeboat davits
• Position and install exhaust/uptake units
• Position and install auxiliary seatings
• Position and install guards
• Position and install bollards
• Position and install tanks
• Position and install hatch/deck covers
• Position and install doors/jalousies
• Position and install masts
• Position and install deck cranes
• Position and install platforms
• Position and install ladders
• Position and install gratings
• Position and install hand rails
• Position and install racks and storage assemblies
• Position and install other specific outfitting items
• Use plates/flat bar components during the outfitting process
• Use tubes/pipes components during the outfitting process
• Use section/bar frames components during the outfitting process
• Use rolled plates components during the outfitting process
• Use pressed plates components during the outfitting process
• Use pre-fabricated units components during the outfitting process
• Use levelling and aligning installation methods and techniques
• Use sealing installation methods and techniques
• Use securing and locking installation methods and techniques
• Use torque loading installation methods and techniques
• Position and secure the outfit steelwork, using tack welding
• Position and secure the outfit steelwork, using threaded fasteners
• Position and secure the outfit steelwork, using fairing aids
• Position and secure the outfit steelwork, using lifting equipment
• Position and secure the outfit steelwork, using clamps and jigs
• Position and secure the outfit steelwork, using support frames
• Ensure that all necessary connections to the equipment are complete
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Check that the installation is complete and that all components are free from damage
• Ensure all outfit units are correctly assembled and aligned, in accordance with the specification
• Ensure overall dimensions are within specification tolerances
• Ensure installed units meet geometric tolerances (square, straight, angles, free from twist)
• Ensure that, where appropriate, the pitches of erection holes meet specification
• Ensure completed units have secure joints and are clean and free from burrs
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Confirm that the machine is set up and ready for the machining activities to be carried out
• Ensure that the equipment is fit for purpose and used safely by selecting the appropriate drilling equipment/machine for the operation being performed
• Ensure that the equipment is fit for purpose and used safely by checking the machine guards and safety devices are in position and function correctly
• Ensure that the equipment is fit for purpose and used safely by checking drill bits and cutting tools are in a serviceable condition (free from damage or chips; sharp)
• Ensure that the equipment is fit for purpose and used safely by sharpening drill bits by hand or machine tool (where applicable)
• Ensure that the equipment is fit for purpose and used safely by isolating the equipment from its power supply whilst changing drill bits
• Ensure that the equipment is fit for purpose and used safely by securely clamping/restraining the components during the drilling operations
• Ensure that the equipment is fit for purpose and used safely by using the equipment safely and correctly and only for its intended purpose
• Use a hand held drilling machine
• Use a pillar/bench drill
• Use a radial arm drill
• Use other types of clamped drills (such as magnetic, vacuum)
• Use jigs/fixtures
• Use a machine vice
• Use clamps
• Use other types of clamps (such as magnetic, vacuum)
• Produce drilled holes in ferrous sheet metal
• Produce drilled holes in stainless steel plate or components
• Produce drilled holes in stainless steel sheet metal
• Produce drilled holes in non-ferrous plate or components
• Produce drilled holes in non-ferrous sheet metal
• Produce drilled holes in non-metallic materials
• Produce drilled holes in ferrous plate or components
• Produce drilled holes in composite materials
• Manipulate the machine tool controls safely and correctly in line with operational procedures
• Carry out drilling through holes
• Carry out centre drilling
• Carry out drilling holes to a depth
• Carry out spot facing
• Carry out counter-boring holes
• Carry out trepanning holes
• Carry out countersinking holes
• Carry out tapping holes
• Carry out reaming holes
• Carry out jig or template drilling
• Carry out tapered reaming
• Carry out component alignment drilling
• Produce components to the required quality and within the specified dimensional accuracy
• Produce drilled and finished components which meet dimensional and positional accuracy within specification tolerances
• Produce drilled and finished components which meet drilled holes that are correctly formed and free from excessive tool marks
• Produce drilled and finished components which meet reamed holes that are of the correct fit and have a smooth surface finish free from tool marks
• Produce drilled and finished components which meet tapped holes that are of the correct type, threads are correctly formed and have a good fit
• Produce drilled and finished components which meet counter-bores, countersinks and spot facings that meet job requirements
• Carry out quality sampling checks at suitable intervals
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Shut down the equipment to a safe condition on conclusion of the machining activities
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Follow the relevant joining procedure and job instructions
• Check that the joint preparation complies with the specification
• Check that joining and related equipment and consumables are as specified and fit for purpose
• Set up, check, adjust and use welding and related equipment for one of the following welding processes: manual metal arc, TIG, cored wire, MIG/MAG, oxy/fuel gas welding
• Use consumables as specified in the welding procedure specification covering either two types of electrode from: rutile, basic, cellulosic, nickel alloy, stainless steel, other electrode type
• Use consumables as specified in the welding procedure specification covering two types of filler wire from different material groups
• Produce fillet welded joints in two of the following forms of material: plate, sheet, sections, pipe/tube, other specific form
• Make the joints as specified using the appropriate thermal joining technique
• Weld joints according to approved welding procedures in good access situations in two of the following BS EN ISO 6947 positions: Flat (PA), Horizontal (PC), Horizontal Vertical (PB), Vertical Upwards (PF), Vertical Downwards (PG), Overhead (PE or PD)
• Produce joints of the required quality and of specified dimensional accuracy
• Achieve a minimum weld quality requirements applicable to fillet welds equivalent to those given in the relevant and current European/International Standards as required by the application standard or specification
• Meet the required dimensional accuracy within specified tolerance
• Shut down the equipment to a safe condition on completion of joining activities
• Deal promptly with excess and waste materials and temporary attachments, in line with approved and agreed procedures
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Carry out all of the following during the platework assembly operations: correctly prepare and set-up the components and faces to be joined
• Carry out all of the following during the platework assembly operations: use the correct datum faces
• Carry out all of the following during the platework assembly operations: use the specified or appropriate fixing method
• Carry out all of the following during the platework assembly operations: correctly align the components and faces to be joined
• Carry out all of the following during the platework assembly operations: assemble/fabricate the platework components in the correct order or manner
• Carry out all of the following during the platework assembly operations: produce an assembly which meets the required specification
• Follow the relevant instructions, assembly drawings and any other specifications
• Ensure that the specified components are available and that they are in a usable condition
• Produce five of the following platework assemblies: frames
• Produce five of the following platework assemblies: reduction pieces
• Produce five of the following platework assemblies: tanks
• Produce five of the following platework assemblies: transformers
• Produce five of the following platework assemblies: covers and side plates
• Produce five of the following platework assemblies: segmented bends
• Produce five of the following platework assemblies: square, rectangular and box sections
• Produce five of the following platework assemblies: steel and composite material assemblies
• Produce five of the following platework assemblies: cylindrical
• Produce five of the following platework assemblies: conical
• Produce five of the following platework assemblies: simple or complicated seatings (tank or boiler seats)
• Use four of the following types of components in the assemblies produced: plates or covers
• Use four of the following types of components in the assemblies produced: flanges
• Use four of the following types of components in the assemblies produced: pre-fabricated square/rectangular components
• Use four of the following types of components in the assemblies produced: pipes
• Use four of the following types of components in the assemblies produced: pre-fabricated cylindrical/conical components
• Use four of the following types of components in the assemblies produced: rolled section components (angle, channel or tee section)
• Use four of the following types of components in the assemblies produced: brackets
• Use the appropriate methods and techniques to assemble the components in their correct positions
• Assemble platework components using two of the following methods: temporary tack welding
• Assemble platework components using two of the following methods: riveting (hot or cold)
• Assemble platework components using two of the following methods: flanged and mechanically fastened (nuts and bolts)
• Assemble platework components using two of the following methods: adhesive bonding
• Secure the components using the specified connectors and securing devices
• Check the completed assembly to ensure that all operations have been completed and the finished assembly meets the required specification
• Produce platework assemblies which meet all of the following quality and accuracy standards: all components are correctly assembled and aligned in accordance with the specification
• Produce platework assemblies which meet all of the following quality and accuracy standards: overall dimensions are within specification tolerances
• Produce platework assemblies which meet all of the following quality and accuracy standards: assemblies meet appropriate geometric tolerances (square, straight, angles free from twists)
• Produce platework assemblies which meet all of the following quality and accuracy standards: where appropriate, pitch of erection holes meet specification requirements
• Produce platework assemblies which meet all of the following quality and accuracy standards: completed assemblies have secure and firm joints, and are clean and free from burrs or flash
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Obtain and use the appropriate documentation (such as job instructions, drawings, quality control documentation) during the pipe welding activities
• Adhere to procedures or systems in place for risk assessment, COSHH, personal protective equipment and other relevant safety regulations and procedures to realise a safe system of work
• Follow safe practice/approved pipe welding techniques and procedures at all times
• Check that all tools and equipment are in a safe and usable condition
• Ensure that the components and pipes used are free from damage, foreign objects, dirt or other contamination before welding them
• Return all tools and equipment to the correct location on completion of the welding activities
• Leave the work area in a safe and appropriate condition on completion of the activities
• Follow the relevant joining procedure and job instructions
• Check that the joint preparation complies with the specification
• Check that joining and related equipment and consumables are as specified and fit for purpose
• Set up, check, adjust and use welding and related equipment for one of the following welding processes: manual metal arc; cored wire; MIG/MAG; plasma; TIG; oxy/fuel gas welding
• Use consumables appropriate to the material and application, to include either: two types of electrode from: rutile, cellulosic, aluminium, basic, nickel alloy, stainless, other type OR two types of filler wire from different material groups
• Produce socket and flange fillet welded joints in one of the following: small bore pipe (50mm outside diameter or less); large bore pipe (above 50mm outside diameter)
• Make the joints as specified using the appropriate thermal joining technique
• Produce joints of the required quality and of specified dimensional accuracy
• Weld joints according to approved welding procedures in good access situations in four of the following BS EN ISO 6947 positions: flat (PA) rotating; vertical upwards (PF) fixed; horizontal vertical (PB) fixed; vertical down (PG) fixed; horizontal vertical (PB) rotating; horizontal overhead (PD) fixed
• Produce welded pipes which meet both of the following: achieve minimum weld quality requirements applicable to fillet welds equivalent to those given in relevant and current European/International Standards as required by the application standard or specification; meet the required dimensional accuracy within specified tolerance
• Shut down the equipment to a safe condition on completion of joining activities
• Deal promptly with excess and waste materials and temporary attachments, in line with approved and agreed procedures
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Use the correct issue of drawings, specifications and quality documentation during the surveying process
• Check that the surveying equipment is in a safe and usable condition during the surveying process
• Apply safe working practices at all times during the surveying process
• Return all tools and equipment to the correct location on completion of the surveying activities during the surveying process
• Leave the work area in a safe and tidy condition during the surveying process
• Follow and make appropriate use of the specifications for the product or asset being checked
• Use all the correct tools and inspection equipment and check that they are in useable condition
• Carry out the checks in an appropriate sequence using approved methods and procedures
• Prepare pipework for surveying, using de-burring tools
• Prepare pipework for surveying, using abrasive discs
• Prepare pipework for surveying, using chemical cleaning
• Prepare pipework for surveying, using polishing tools
• Prepare pipework for surveying, using pipe cutting tools
• Survey carbon steel pipe
• Survey stainless steel pipe
• Survey copper pipe
• Survey cupro-nickel pipe
• Survey aluminium pipe
• Survey plastic pipe
• Survey alloy pipe (such as nickel-aluminium, silicon-brass, cupro-nickel, carbon-steel or stainless-steel)
• Survey pipework visually (both internally and externally)
• Survey pipework using liquid dye penetrant
• Survey pipework checking pipe-bore ovality
• Survey pipework gauging wall thickness
• Survey pipework systems that include angular bends
• Survey pipework systems that include offsets
• Survey pipework systems that include bridge sets
• Survey pipework systems that include expansion loops
• Survey pipework systems that include radii
• Survey pipework systems that include pipes
• Survey pipework systems that include external swaged ends
• Survey pipework systems that include internal swaged ends
• Produce survey reports, which establish the state of completeness of acceptable pipes
• Produce survey reports, which establish the state of completeness of defective pipes
• Produce survey reports, which establish the state of completeness of pipes that require further work or examination
• Carry out surveys which comply with BS or ISO standards and procedures
• Carry out surveys which comply with customer (contractual) standards and requirements
• Carry out surveys which comply with company standards and procedures (such as fit for service forms)
• Carry out surveys which comply with specific system requirements
• Carry out surveys which comply with recognised compliance agency/body’s standards
• Carry out surveys which comply with other accepted international standards
• Identify and assess any defects or variations from the specification and take appropriate action
• Report completion of compliance activities in line with organisational procedures

What you'll be able to do

• Work safely at all times, complying with health and safety and other relevant regulations, directives and guidelines
• Demonstrate the required behaviours in line with the job role and company objectives
• Prepare for the manual welding process, to include obtaining the appropriate equipment for the welding activities to be carried out (such as type, current capacity)
• Check the condition of and correctly connect welding leads, earthing arrangements and electrode holder
• Connect all required hoses, regulators and/or flow meters and safety devices (where applicable)
• Set and adjust welding conditions/parameters, in accordance with welding procedure specification
• Prepare the work area for the welding activities (such as placing welding screens, positioning fume extraction equipment)
• Ensure that the workpiece/component is correctly set up with regard to the specified joint preparation and that it is secure
• Obtain and wear appropriate personal protective equipment
• Use one of the following manual/semi-automatic welding processes: manual metal arc, MIG/MAG, TIG, cored wire
• Follow the relevant joining procedure and job instructions
• Check that the joint preparation complies with the specification
• Check that joining and related equipment and consumables are as specified and fit for purpose
• Use consumables specified in the welding procedure specification for butt welds (single sided or double sided)
• Use consumables specified in the welding procedure specification for fillet welds
• Make the joints as specified using the appropriate thermal joining technique
• Produce butt or fillet tack welds in carbon range of steel plate
• Produce butt or fillet tack welds in stainless plate
• Produce butt or fillet tack welds in non-ferrous plate
• Produce joints of the required quality and of specified dimensional accuracy
• Produce tack welded joints, according to approved welding procedures, in the vertical upwards (PF) position
• Produce tack welded joints, according to approved welding procedures, in two other positions chosen from: flat (PA), horizontal (PC), horizontal vertical (PB), vertical downwards (PG), overhead (PE or PD)
• Achieve a minimum tack weld quality requirements equivalent to those given in the relevant and current European/International Standards as required by the application standard or specification
• Meet the required dimensional accuracy, within specified tolerance
• Shut down the equipment to a safe condition on completion of joining activities
• Deal promptly with excess and waste materials and temporary attachments, in line with approved and agreed procedures
• Deal promptly and effectively with problems within their control and report those that cannot be solved
• Complete relevant documentation in line with company procedure

What you'll be able to do

• Interpret engineering data accurately.
• Utilise documentation for engineering tasks.

What you'll be able to do

• Demonstrate effective working practices.
• Improve efficiency in manufacturing processes.